Load distribution is a key technology in strip hot rolling process, which influences the coil＇s mierostrueture and performance. Currently, Newton-Raphson algorithm is applied to load distribution of hot tandem mills ...Load distribution is a key technology in strip hot rolling process, which influences the coil＇s mierostrueture and performance. Currently, Newton-Raphson algorithm is applied to load distribution of hot tandem mills in many hot rolling plants and has some serious defects such as having a strict restriction on initial iterative calculation value and requiring coefficient matrix of nonlinear equations to be nonsingular. To eliminate these defects and improve the online performance of the process control computer, Newton descendent numeric algorithm is introduced to this field to widen the initial value range and a new model named error conversion algorithm is put forth to deal with special conditions when the coefficient matrix is singular. Furthermore, considering the characteristics of load distribution, a condition of strip thickness distribution abnormality and corresponding solutions are provided which ensure that rolling parameters can be calculated normally. Simulation results show that the improved algorithm has overcome the defects of the Newton-Raphson algorithm and is suitable for online application.展开更多
Using three-dimensional rigid-plastic finite element method base on Lagrange multiplier to analyze the deformation of strip,influence function method to calculate the elastic deflection of rolls and three-dimensionale...Using three-dimensional rigid-plastic finite element method base on Lagrange multiplier to analyze the deformation of strip,influence function method to calculate the elastic deflection of rolls and three-dimensionalelastic FEM to analyze the flattening deformation between work roll and strip,a coupled model was established with a iteration way.The effect of various kinds flatness control method such as bending force,rolls shift and cross angle and also various kind of influence factors such as friction coefficient,strip crown,rolls wear and thermo-crown on strip flatness can be analyzed using this coupled model.A great deal of information for example outlet crown of the strip,front and back tension,rolling force distribution for per length,rolls elastic deformation and forward slip can be obtained.In order to improve computational efficiency,the average change of rolling force for per unit length was added into the criterion to determine if the coupled process is end,which can save 30 percent computing time for one pass but the changes of strip thickness is not large than 5μm.The exploration has certain conductive significance for improving efficiency of other type of mill.展开更多
In order to analyze the hot tandem roiling force, a new logarithmic velocity field is proposed. Using the field and linear EA （equal area） yield criterion, the plastic deformation power for plate rolling is analyzed...In order to analyze the hot tandem roiling force, a new logarithmic velocity field is proposed. Using the field and linear EA （equal area） yield criterion, the plastic deformation power for plate rolling is analyzed, and the friction power is obtained based on the co-line vector inner product method. Then analytical solution of plate rolling power functional is obtained. Finally, by minimizing the power functional, the rolling torce and torque are received. Compared with those measured ones in hot tandem rolling on-line, the calculated rolling forces are in good agreement with the actual measured ones since the maximum error is less than 12~. Moreover, the effects of various rolling conditions such as thickness reduction, friction factor and shape factor, upon separating force, location of neutral an- gle, and stress state coefficient are discussed systematically.展开更多
基金Item Sponsored by National Natural Science Foundation of China (50504007)
文摘Load distribution is a key technology in strip hot rolling process, which influences the coil＇s mierostrueture and performance. Currently, Newton-Raphson algorithm is applied to load distribution of hot tandem mills in many hot rolling plants and has some serious defects such as having a strict restriction on initial iterative calculation value and requiring coefficient matrix of nonlinear equations to be nonsingular. To eliminate these defects and improve the online performance of the process control computer, Newton descendent numeric algorithm is introduced to this field to widen the initial value range and a new model named error conversion algorithm is put forth to deal with special conditions when the coefficient matrix is singular. Furthermore, considering the characteristics of load distribution, a condition of strip thickness distribution abnormality and corresponding solutions are provided which ensure that rolling parameters can be calculated normally. Simulation results show that the improved algorithm has overcome the defects of the Newton-Raphson algorithm and is suitable for online application.
文摘Using three-dimensional rigid-plastic finite element method base on Lagrange multiplier to analyze the deformation of strip,influence function method to calculate the elastic deflection of rolls and three-dimensionalelastic FEM to analyze the flattening deformation between work roll and strip,a coupled model was established with a iteration way.The effect of various kinds flatness control method such as bending force,rolls shift and cross angle and also various kind of influence factors such as friction coefficient,strip crown,rolls wear and thermo-crown on strip flatness can be analyzed using this coupled model.A great deal of information for example outlet crown of the strip,front and back tension,rolling force distribution for per length,rolls elastic deformation and forward slip can be obtained.In order to improve computational efficiency,the average change of rolling force for per unit length was added into the criterion to determine if the coupled process is end,which can save 30 percent computing time for one pass but the changes of strip thickness is not large than 5μm.The exploration has certain conductive significance for improving efficiency of other type of mill.
基金Sponsored by National Natural Science Foundation of China(51074052,50734002)
文摘In order to analyze the hot tandem roiling force, a new logarithmic velocity field is proposed. Using the field and linear EA （equal area） yield criterion, the plastic deformation power for plate rolling is analyzed, and the friction power is obtained based on the co-line vector inner product method. Then analytical solution of plate rolling power functional is obtained. Finally, by minimizing the power functional, the rolling torce and torque are received. Compared with those measured ones in hot tandem rolling on-line, the calculated rolling forces are in good agreement with the actual measured ones since the maximum error is less than 12~. Moreover, the effects of various rolling conditions such as thickness reduction, friction factor and shape factor, upon separating force, location of neutral an- gle, and stress state coefficient are discussed systematically.
