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Two-Stage Production Planning Under Stochastic Demand:Case Study of Fertilizer Manufacturing
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作者 Chia-Nan Wang Shao-Dong Syu +2 位作者 Chien-Chang Chou Viet Tinh Nguyen Dang Van Thuy Cuc 《Computers, Materials & Continua》 SCIE EI 2022年第1期1195-1207,共13页
Agriculture is a key facilitator of economic prosperity and nourishes the huge global population.To achieve sustainable agriculture,several factors should be considered,such as increasing nutrient and water efficiency... Agriculture is a key facilitator of economic prosperity and nourishes the huge global population.To achieve sustainable agriculture,several factors should be considered,such as increasing nutrient and water efficiency and/or improving soil health and quality.Using fertilizer is one of the fastest and easiest ways to improve the quality of nutrients inland and increase the effectiveness of crop yields.Fertilizer supplies most of the necessary nutrients for plants,and it is estimated that at least 30%-50%of crop yields is attributable to commercial fertilizer nutrient inputs.Fertilizer is always a major concern in achieving sustainable and efficient agriculture.Applying reasonable and customized fertilizerswill require a significant increase in the number of formulae,involving increasing costs and the accurate forecasting of the right time to apply the suitable formulae.An alternative solution is given by two-stage production planning under stochastic demand,which divides a planning schedule into two stages.The primary stage has non-existing demand information,the inputs of which are the proportion of raw materials needed for producing fertilizer products,the cost for purchasing materials,and the production cost.The total quantity of purchased material and produced products to be used in the blending process must be defined to meet as small as possible a paid cost.At the second stage,demand appears under multiple scenarios and their respective possibilities.This stage will provide a solution for each occurring scenario to achieve the best profit.The two-stage approach is presented in this paper,the mathematical model of which is based on linear integer programming.Considering the diversity of fertilizer types,themathematicalmodel can advise manufacturers about which products will generate as much as profit as possible.Specifically,two objectives are taken into account.First,the paper’s thesis focuses on minimizing overall system costs,e.g.,including inventory cost,purchasing cost,unit cost,and ordering cost at Stage 1.Second,the thesis pays attention tomaximizing total profit based on information from customer demand,as well as being informed regarding concerns about system cost at Stage 2. 展开更多
关键词 Two-stage stochastic programming demand uncertainty planning blending fertilizer
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Heuristic Scheduling of Job Orders in a Build-to-Order Manufacturing System
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作者 Chia-Nan Wang Chien-Chang Chou +3 位作者 Yu-Chi Chung Nguyen Ky Phuc Phan VanThanh Nguyen Viet Tinh Nguyen 《Computer Systems Science & Engineering》 SCIE EI 2022年第3期1059-1072,共14页
With the continuous development of technology,traditional manual work has been becoming more and more automated.Most large or medium-sized companies have applied Enterprise Resource Planning(ERP)software into their bu... With the continuous development of technology,traditional manual work has been becoming more and more automated.Most large or medium-sized companies have applied Enterprise Resource Planning(ERP)software into their business and production activities.However,since many small firms cannot afford ERP because of its expensive cost,they often still employ manual work for the same tasks this software resolves,especially for scheduling.This paper aims to provide a possible solution for small businesses to try automated scheduling and discover whether it can help much.There are two main ways to make this determination:a mathematical model and a heuristic model,which are suitable for assessing low-and medium-sized workloads,respectively.This case study was carried out in a small domestic interior furniture company,particularly in scheduling for their customized products in two-stage flow shop.Normally,they produce according to the sequence of customers’orders.However,when we applied these supportive tools with batch-processing machines,they experienced enhanced production performance due to diminishing setup time for distinctive items and a more streamlined arrangement of job sequences.These changes were implemented for some small companies that do not use many production stages and have a suitable number of jobs and customers.If this method were applied to larger demands,it would need further improvement and development to become a complete tool that can perform like a part of an ERP system. 展开更多
关键词 SCHEDULING MATHEMATICAL HEURISTIC flow shop batch-processing
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Scheduling Optimization Modelling:A Case Study of a Woven Label Manufacturing Company
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作者 Chia-Nan Wang Zhao-Hong Cheng +1 位作者 Nguyen Ky Phuc Phan Van Thanh Nguyen 《Computer Systems Science & Engineering》 SCIE EI 2021年第8期239-249,共11页
Production scheduling involves all activities of building production schedules,including coordinating and assigning activities to each person,group of people,or machine and arranging work orders in each workplace.Prod... Production scheduling involves all activities of building production schedules,including coordinating and assigning activities to each person,group of people,or machine and arranging work orders in each workplace.Production scheduling must solve all problems such as minimizing customer wait time,storage costs,and production time;and effectively using the enterprise’s human resources.This paper studies the application of flexible job shop modelling on scheduling a woven labelling process.The labelling process includes several steps which are handled in different work-stations.Each workstation is also comprised of several identical parallel machines.In this study,job splitting is allowed so that the power of work stations can be utilized better.The final objective is to minimize the total completion time of all jobs.The results show a significant improvement since the new planning may save more than 60%of lead time compared to the current schedule.The contribution of this research is to propose a flexible job shop model for scheduling a woven labelling process.The proposed approach can also be applied to support complex production scheduling processes under fuzzy environments in different industries.A practical case study demonstrates the effectiveness of the proposed model. 展开更多
关键词 Flexible job shop scheduling Woven labelling Garment industry OPTIMIZATION Production scheduling
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Improving Supply Chain Performance Through Supplier Selection and Order Allocation Problem
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作者 Chia-Nan Wang Ming-Cheng Tsou +2 位作者 Chih-Hung Wang Viet Tinh Nguyen Pham Ngo Thi Phuong 《Computers, Materials & Continua》 SCIE EI 2022年第1期1667-1681,共15页
Suppliers play the vital role of ensuring the continuous supply of goods to themarket for businesses.If businesses do not maintain a strong bond with their suppliers,they may not be able to secure a steady supply of g... Suppliers play the vital role of ensuring the continuous supply of goods to themarket for businesses.If businesses do not maintain a strong bond with their suppliers,they may not be able to secure a steady supply of goods and products for their customers.As a result of failure to deliver products,the production and business activities of the business can be delayed which leads to the loss of customers.Normally,each trading enterprise will have a variety of commodity supply chains withmultiple suppliers.Suppliers play an important role and contribute to the value of the entire supply chain.Should any supplier encounters a problem,the whole supply chain of businesses will be affected and could lead to not guaranteeing the stable supply to the market.Thus,suppliers can be seen as a threat to businesses where they have the ability to increase input prices or decrease the quality of the required products and services they provide.The quantity of the business,and the supply lead time directly affect the operations and reduce the profitability of the business.The paper mainly focuses on the supplier selection problemunder a variety of price level and product families when using a two-phase fuzzy multi-objective linear programming.The objectives of the proposed model are to minimize the total purchasing and ordering cost in order to reduce the quantity of defective materials and the late-delivery components from suppliers.Moreover,the piecewise linear membership function is applied in themodel to determine an optimal solution which is based on the requirement of decision makers under their fuzzy environment.The results of this study can be applied in various business environment and provide a reliable decision tool for choosing potential suppliers relating to these objectives.Based on the results,the company canmake a good decision on supplier selection;therefore,the company can improve the quality and quantity of their final product.This is because,the best supplier can supply raw material using just-in-time application and reduce production risk on the manufacturing process. 展开更多
关键词 Supplier selection multi-objective linear programming multiprice level multi-product fuzzy sets
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Scheduling Flexible Flow Shop in Labeling Companies to Minimize the Makespan
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作者 Chia-Nan Wang Hsien-Pin Hsu +2 位作者 Hsin-Pin Fu Nguyen Ky Phuc Phan Van Thanh Nguyen 《Computer Systems Science & Engineering》 SCIE EI 2022年第1期17-36,共20页
In the competitive global marketplace,production scheduling plays a vital role in planning in manufacturing.Scheduling deals directly with the time to output products quickly and with a low production cost.This resear... In the competitive global marketplace,production scheduling plays a vital role in planning in manufacturing.Scheduling deals directly with the time to output products quickly and with a low production cost.This research examines case study of a Radio-Frequency Identification labeling department at Avery Dennison.The main objective of the company is to have a method that allows for the sequencing and scheduling of a set of jobs so it can be completed on or before the customer’s due date to minimize the number of late orders.This study analyzes the flexible flow shop scheduling problem with a sequence dependent setup by modifying the processing time and setup time to minimize the makespan on multiple machines.Based on the defined mathematical model,this study includes an alternative approach and application of heuristic algorithm with the input being big data.Both optimization programs are used in this study and compared to determine which method can better solve the company’s problems.The proposed algorithm is able to improve machine utilization with large-scale problems. 展开更多
关键词 SCHEDULING flexibleflowshop sequencedependentsetup JUST-IN-TIME
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Optimization Model in Manufacturing Scheduling for the Garment Industry
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作者 Chia-Nan Wang Yu-Chen Wei +2 位作者 Po-Yuk So Viet Tinh Nguyen Phan Nguyen Ky Phuc 《Computers, Materials & Continua》 SCIE EI 2022年第6期5875-5889,共15页
The garment industry in Vietnam is one of the country’s strongest industries in the world.However,the production process still encounters problems regarding scheduling that does not equate to an optimal process.The p... The garment industry in Vietnam is one of the country’s strongest industries in the world.However,the production process still encounters problems regarding scheduling that does not equate to an optimal process.The paper introduces a production scheduling solution that resolves the potential delays and lateness that hinders the production process using integer programming and order allocation with a make-to-order manufacturing viewpoint.A number of constraints were considered in the model and is applied to a real case study of a factory in order to viewhowthe tardiness and latenesswould be affected which resulted in optimizing the scheduling time better.Specifically,the constraints considered were order assignments,production time,and tardiness with an objective function which is to minimize the total cost of delay.The results of the study precisely the overall cost of delay of the orders given to the plant and successfully propose a suitable production schedule that utilizes the most of the plant given.The study has shown promising results that would assist plant and production managers in determining an algorithm that they can apply for their production process. 展开更多
关键词 Production scheduling problem order allocation integer programming make-to-order manufacturing apparel industry
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Stable Central Limit Theorems for Super Ornstein–Uhlenbeck Processes,Ⅱ
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作者 Yan Xia REN Ren Ming SONG +1 位作者 Zhen Yao SUN Jian Jie ZHAO 《Acta Mathematica Sinica,English Series》 SCIE CSCD 2022年第3期487-498,共12页
This paper is a continuation of our recent paper(Electron.J.Probab.,24(141),(2019))and is devoted to the asymptotic behavior of a class of supercritical super Ornstein-Uhlenbeck processes(X_(t))t≥0 with branching mec... This paper is a continuation of our recent paper(Electron.J.Probab.,24(141),(2019))and is devoted to the asymptotic behavior of a class of supercritical super Ornstein-Uhlenbeck processes(X_(t))t≥0 with branching mechanisms of infinite second moments.In the aforementioned paper,we proved stable central limit theorems for X_(t)(f)for some functions f of polynomial growth in three different regimes.However,we were not able to prove central limit theorems for X_(t)(f)for all functions f of polynomial growth.In this note,we show that the limiting stable random variables in the three different regimes are independent,and as a consequence,we get stable central limit theorems for X_(t)(f)for all functions f of polynomial growth. 展开更多
关键词 SUPERPROCESSES Ornstein–Uhlenbeck processes stable distribution central limit theorem law of large numbers branching rate regime
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