Non-condensable gas(NCG),foam and surfactant are the three commonly-used additives in hybrid steam-chemical processes for heavy oil reservoirs.Their application can effectively control the steam injection profile and ...Non-condensable gas(NCG),foam and surfactant are the three commonly-used additives in hybrid steam-chemical processes for heavy oil reservoirs.Their application can effectively control the steam injection profile and increase the sweep efficiency.In this paper,the methods of microscale visualized experiment and macroscale 3D experiment are applied to systematically evaluate the areal and vertical sweep efficiencies of different hybrid steam-chemical processes.First,a series of static tests are performed to evaluate the effect of different additives on heavy oil properties.Then,by a series of tests on the microscale visualized model,the areal sweep efficiencies of a baseline steam flooding process and different follow-up hybrid EOR processes are obtained from the collected 2D images.Specifically,they include the hybrid steam-N_(2)process,hybrid steam-N2/foam process,hybrid steam-surfactant process and hybrid steam-N2/foam/surfactant process(N2/foam slug first and steam-surfactant co-injection then).From the results of static tests and visualized micromodels,the pore scale EOR mechanisms and the difference between them can be discussed.For the vertical sweep efficiencies,a macroscale 3D experiment of steam flooding process and a follow-up hybrid EOR process is conducted.Thereafter,combing the macroscale 3D experiment and laboratory-scaled numerical simulation,the vertical and overall sweep efficiencies of different hybrid steam-chemical processes are evaluated.Results indicate that compared with a steam flooding process,the areal sweep efficiency of a hybrid steam-N2process is lower.It is caused by the high mobility ratio in a steam-N2-heavy oil system.By contrast,the enhancement of sweep efficiency by a hybrid steam-N2/foam/surfactant process is the highest.It is because of the high resistance capacity of NCG foam system and the performance of surfactant.Specifically,a surfactant can interact with the oil film in chief zone and reduce the interfacial energy,and thus the oil droplets/films formed during steam injection stage are unlocked.For NCG foam,it can plug the chief steam flow zone and thus the subsequent injected steam is re-directed.Simultaneously,from the collected 2D images,it is also observed that the reservoir microscopic heterogeneity can have an important effect on their sweep efficiencies.From the 3D experiment and laboratory-scaled numerical simulation,it is found that a N2/foam slug can increase the thermal front angle by about 150 and increase the vertical sweep efficiency by about 26%.Among the four processes,a multiple hybrid EOR process(steam-N2/foam/surfactant process) is recommended than the other ones.This paper provides a novel method to systematically evaluate the sweep efficiency of hybrid steam-chemical process and some new insights on the mechanisms of sweep efficiency enhancement are also addressed.It can benefit the expansion of hybrid steam-chemical processes in the post steamed heavy oil reservoirs.展开更多
Heavy oil represents a vital petroleum resource worldwide.As one of the major producers,China is facing great challenges in effective and economic production of heavy oil due to reservoir complexity.Plenty of efforts ...Heavy oil represents a vital petroleum resource worldwide.As one of the major producers,China is facing great challenges in effective and economic production of heavy oil due to reservoir complexity.Plenty of efforts have been made to promote innovative advances in thermal recovery modes,methods,and processes for heavy oil in the country.The thermal recovery mode has been shifted from simple steam injection to a more comprehensive“thermal+"strategy,such as a novel N2-steam hybrid process and CO_(2)-enhanced thermal recovery techniques.These advanced techniques break through the challenges of heavy oil extraction from less accessible reservoirs with thinner oil layers and greater burial depths.Regarding thermal recovery methods,China has developed the steam-assisted gravity drainage method integrating flooding and drainage(also referred to as the hybrid flooding-drainage SAGD technology)for highly heterogeneous ultra-heavy oil reservoirs and the fire flooding method for nearly depleted heavy oil reservoirs,substantially improving oil recovery.Furthermore,a range of processes have been developed for heavy oil production,including the open hole completion process using sand control screens for horizontal wells,the process of integrated injection-recovery with horizontal pump for horizontal wells,the steam dryness maintenance,measurement,and control process,efficient and environment-friendly circulating fluidized bed(CFB)boilers with high steam dryness,the recycling process of produced water,and the thermal recovery process for offshore heavy oil.Based on the advances in methodology,technology,and philosophy,a series of supporting technologies for heavy oil production have been developed,leading to the breakthrough of existing technical limit of heavy oil recovery and the expansion into new exploitation targets.For the future heavy oil production in China,it is necessary to embrace a green,low-carbon,and energy-efficient development strategy,and to expand heavy oil extraction in reservoirs with larger burial depth,more viscous oil,thinner oil layers,and lower permeability.Moreover,it is highly recommended to collaboratively maximize oil recovery and oil-to-steam ratio through technological innovations,and boost intelligentization of heavy oil production.展开更多
A new process named CPP (Catalytic Pyrolysis Process) for producing ethylene andpropylene from heavy oil feedstock has been developed. The catalyst CEP was specially designedfor this process, which has bi-functional c...A new process named CPP (Catalytic Pyrolysis Process) for producing ethylene andpropylene from heavy oil feedstock has been developed. The catalyst CEP was specially designedfor this process, which has bi-functional catalytic activities for both carbonium ion reaction andfree radical reaction, so as to maximize the yields of ethylene and propylene. The commercial trialshowed that the yield of ethylene and propylene was 20.37% and 18.23% respectively inmaximum ethylene operation with Daqing AR as feedstock, and the yield of ethylene and propylenewas 9.77% and 24.60% respectively in maximum propylene operation by using the same feedstock.Compared with steam cracker, the feed cost of CPP is much lower for producing ethylene andpropylene.展开更多
It has been known that the productivity of artesian wells is strongly dependent on the rheological properties of crude oils. This work targets two deep artesian wells(>5000 m) that are producing heavy crude oil. Th...It has been known that the productivity of artesian wells is strongly dependent on the rheological properties of crude oils. This work targets two deep artesian wells(>5000 m) that are producing heavy crude oil. The impacts of well conditions including temperature, pressure and shear rate, on the crude oil rheology were comprehensively investigated and correlated using several empirical rheological models. The experimental data indicate that this heavy oil is very sensitive to temperature as result of microstructure change caused by hydrogen bonding. The rheological behavior of the heavy oil is also significantly impacted by the imposed pressure, i.e., the viscosity flow activation energy(Eμ) gently increases with the increasing pressure. The viscosity–shear rate data are well fitted to the power law model at low temperature. However, due to the transition of fluid feature at high temperature(Newtonian fluid), the measured viscosity was found to slightly deviate from the fitting data. Combining the evaluated correlations, the viscosity profile of the heavy crude oil in these two deep artesian wells as a function of well depth was predicted using the oilfield producing data.展开更多
基金financially supported by the National Natural Science Foundation of China(U20B6003,52004303)Beijing Natural Science Foundation(3212020)
文摘Non-condensable gas(NCG),foam and surfactant are the three commonly-used additives in hybrid steam-chemical processes for heavy oil reservoirs.Their application can effectively control the steam injection profile and increase the sweep efficiency.In this paper,the methods of microscale visualized experiment and macroscale 3D experiment are applied to systematically evaluate the areal and vertical sweep efficiencies of different hybrid steam-chemical processes.First,a series of static tests are performed to evaluate the effect of different additives on heavy oil properties.Then,by a series of tests on the microscale visualized model,the areal sweep efficiencies of a baseline steam flooding process and different follow-up hybrid EOR processes are obtained from the collected 2D images.Specifically,they include the hybrid steam-N_(2)process,hybrid steam-N2/foam process,hybrid steam-surfactant process and hybrid steam-N2/foam/surfactant process(N2/foam slug first and steam-surfactant co-injection then).From the results of static tests and visualized micromodels,the pore scale EOR mechanisms and the difference between them can be discussed.For the vertical sweep efficiencies,a macroscale 3D experiment of steam flooding process and a follow-up hybrid EOR process is conducted.Thereafter,combing the macroscale 3D experiment and laboratory-scaled numerical simulation,the vertical and overall sweep efficiencies of different hybrid steam-chemical processes are evaluated.Results indicate that compared with a steam flooding process,the areal sweep efficiency of a hybrid steam-N2process is lower.It is caused by the high mobility ratio in a steam-N2-heavy oil system.By contrast,the enhancement of sweep efficiency by a hybrid steam-N2/foam/surfactant process is the highest.It is because of the high resistance capacity of NCG foam system and the performance of surfactant.Specifically,a surfactant can interact with the oil film in chief zone and reduce the interfacial energy,and thus the oil droplets/films formed during steam injection stage are unlocked.For NCG foam,it can plug the chief steam flow zone and thus the subsequent injected steam is re-directed.Simultaneously,from the collected 2D images,it is also observed that the reservoir microscopic heterogeneity can have an important effect on their sweep efficiencies.From the 3D experiment and laboratory-scaled numerical simulation,it is found that a N2/foam slug can increase the thermal front angle by about 150 and increase the vertical sweep efficiency by about 26%.Among the four processes,a multiple hybrid EOR process(steam-N2/foam/surfactant process) is recommended than the other ones.This paper provides a novel method to systematically evaluate the sweep efficiency of hybrid steam-chemical process and some new insights on the mechanisms of sweep efficiency enhancement are also addressed.It can benefit the expansion of hybrid steam-chemical processes in the post steamed heavy oil reservoirs.
基金funded by a project of the National Natural Science Foundation of China entitled Basic study on mechanisms and key technologies of high efficiency hybrid multi-element thermal recovery in marginal heavy oil reservoirs(No.U20B6003).
文摘Heavy oil represents a vital petroleum resource worldwide.As one of the major producers,China is facing great challenges in effective and economic production of heavy oil due to reservoir complexity.Plenty of efforts have been made to promote innovative advances in thermal recovery modes,methods,and processes for heavy oil in the country.The thermal recovery mode has been shifted from simple steam injection to a more comprehensive“thermal+"strategy,such as a novel N2-steam hybrid process and CO_(2)-enhanced thermal recovery techniques.These advanced techniques break through the challenges of heavy oil extraction from less accessible reservoirs with thinner oil layers and greater burial depths.Regarding thermal recovery methods,China has developed the steam-assisted gravity drainage method integrating flooding and drainage(also referred to as the hybrid flooding-drainage SAGD technology)for highly heterogeneous ultra-heavy oil reservoirs and the fire flooding method for nearly depleted heavy oil reservoirs,substantially improving oil recovery.Furthermore,a range of processes have been developed for heavy oil production,including the open hole completion process using sand control screens for horizontal wells,the process of integrated injection-recovery with horizontal pump for horizontal wells,the steam dryness maintenance,measurement,and control process,efficient and environment-friendly circulating fluidized bed(CFB)boilers with high steam dryness,the recycling process of produced water,and the thermal recovery process for offshore heavy oil.Based on the advances in methodology,technology,and philosophy,a series of supporting technologies for heavy oil production have been developed,leading to the breakthrough of existing technical limit of heavy oil recovery and the expansion into new exploitation targets.For the future heavy oil production in China,it is necessary to embrace a green,low-carbon,and energy-efficient development strategy,and to expand heavy oil extraction in reservoirs with larger burial depth,more viscous oil,thinner oil layers,and lower permeability.Moreover,it is highly recommended to collaboratively maximize oil recovery and oil-to-steam ratio through technological innovations,and boost intelligentization of heavy oil production.
文摘A new process named CPP (Catalytic Pyrolysis Process) for producing ethylene andpropylene from heavy oil feedstock has been developed. The catalyst CEP was specially designedfor this process, which has bi-functional catalytic activities for both carbonium ion reaction andfree radical reaction, so as to maximize the yields of ethylene and propylene. The commercial trialshowed that the yield of ethylene and propylene was 20.37% and 18.23% respectively inmaximum ethylene operation with Daqing AR as feedstock, and the yield of ethylene and propylenewas 9.77% and 24.60% respectively in maximum propylene operation by using the same feedstock.Compared with steam cracker, the feed cost of CPP is much lower for producing ethylene andpropylene.
基金Supported by the National Key Science&Technology Projects during 13th Five-Year Plan(2016ZX05053-003)Young Scholars Development fund of SWPU(201499010121)
文摘It has been known that the productivity of artesian wells is strongly dependent on the rheological properties of crude oils. This work targets two deep artesian wells(>5000 m) that are producing heavy crude oil. The impacts of well conditions including temperature, pressure and shear rate, on the crude oil rheology were comprehensively investigated and correlated using several empirical rheological models. The experimental data indicate that this heavy oil is very sensitive to temperature as result of microstructure change caused by hydrogen bonding. The rheological behavior of the heavy oil is also significantly impacted by the imposed pressure, i.e., the viscosity flow activation energy(Eμ) gently increases with the increasing pressure. The viscosity–shear rate data are well fitted to the power law model at low temperature. However, due to the transition of fluid feature at high temperature(Newtonian fluid), the measured viscosity was found to slightly deviate from the fitting data. Combining the evaluated correlations, the viscosity profile of the heavy crude oil in these two deep artesian wells as a function of well depth was predicted using the oilfield producing data.
