A new flowsheet was developed to recover the valuable minerals from oxide or oxide-sulfide ores of lead and zinc. The flowsheet consisted of flotation of sulfide minerals, desliming and sulphidization-flotation of oxi...A new flowsheet was developed to recover the valuable minerals from oxide or oxide-sulfide ores of lead and zinc. The flowsheet consisted of flotation of sulfide minerals, desliming and sulphidization-flotation of oxide minerals. The corresponding reagent system and techniques to the flowsheet were investigated. Batch and continuous tests show that the dosage of sodium sulfide, temperature, and collector type are main affecting factors on the recovery of smithsonite and cerussite. For the flotation of cerussite, there is an appropriate dosage of sodium sulfide at which the recovery reaches its maximum value. The required sodium sulfide for smithsonite flotation is higher than that for cerussite and the recovery of smithsonite flotation increases with the dosage of sodium sulfide at low level and becomes insensitive at high dosage. The appropriate temperature for smithsonite and cerussite flotation is found to be 2540℃. Amines are found to be the effective collectors for the flotation of smithsonite after sulphidization. Investigation also shows that desliming prior to sulphidization-flotation is essential to the effective recovery of smithsonite and cerussite, and the desliming process of two-stage hydrocyclon is well feasible and effective for the treatment of lead-zinc oxide ores. A further treatment on the cerussite flotation concentrate by shaking table is proposed to obtain higher lead grade.展开更多
The recovery of zinc and lead from Yahyali non-sulphide flotation tailing using sulfuric acid followed by sodium hydroxide leaching in the presence of potassium sodium tartrate was experimentally investigated.In the a...The recovery of zinc and lead from Yahyali non-sulphide flotation tailing using sulfuric acid followed by sodium hydroxide leaching in the presence of potassium sodium tartrate was experimentally investigated.In the acidic leaching stage,the effects of pH,solid-to-liquid ratio and temperature on the dissolution of zinc from the tailing were explored.82.3%Zn dissolution was achieved at a pH of 2,a temperature of 40°C,a solid-to-liquid ratio of 20%and a leaching time of 2 h,whereas the iron and lead dissolutions were determined to be less than 0.5%.The sulfuric acid consumption was found to be 110.6 kg/t(dry tailing).The leaching temperature had no beneficial effect on the dissolution of zinc from the tailing.The acidic leach solution was subjected to an electrowinning test.The cathode product consisted of 99.8%Zn and 0.15%Fe.In the alkaline leaching stage,the Pb dissolution increased slightly in the presence of potassium sodium tartrate.More than 60%of Pb was taken into the leach solution when the leaching temperature increased from 40 to 80°C.The final leach residue was analyzed by XRD and XRF.The XRD results indicated that the major peaks originated from the goethite and quartz while minor peaks stem from smithsonite and cerussite.The XRF analysis demonstrated that the residue contained 70.3%iron oxide.Based on the sequential leaching experiments,the zinc and lead were excellently depleted from the flotation tailing,leaving a considerable amount of iron in the final residue.展开更多
The electrochemical behavior of Mengzi lead-silver-zinc ore flotation system was studied. Based on the electrochemical characteristics of sulfide mineral flotation system, a stage potential control flotation was devel...The electrochemical behavior of Mengzi lead-silver-zinc ore flotation system was studied. Based on the electrochemical characteristics of sulfide mineral flotation system, a stage potential control flotation was developed with the main parameters of pulp potential(φp), pH value and collector dosage. Using N,N’ diphenylamino-dithiolphosphoric acid(NNDDC) as a collector, which has good selectivity for galena flotation at pH 8.8 and pulp potential 330 mV, DDTC is used as secondary collector to improve both the grade and recovery of Pb and Ag. The pulp potential values significantly influence the floatability of practical minerals and single minerals when using NNDDC as the collector. The flotation recovery of galena reaches 85% at about 0.3 V and pH8.8. With the usage of pulp potential control during grinding and flotation, the new pulp electrochemical technology for Mengzi lead-silver-zinc ore flotation was developed. The results show that the grades of Pb and Ag of galena concentrate are 55% and 1 800 g/t, respectively, while the recoveries of Pb and Ag are 86.5% and 65%, respectively, the grade of Zn of marmatite concentrate is 42.5%, and the recovery of Zn is 91.25%.展开更多
The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reage...The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reagents, and magnetic removal of iron minerals for the pre-treatment of zinc oxide ore with a high slime and iron content, and the benefits compared to traditional technologies are shown. In addition, this paper investigates the damage related to fine slime and iron during zinc oxide flotation, the necessity of using hydrocyclone de-sliming together with dispersion reagents to alleviate the influence of slime, and interactions among hydrocyclone de-sliming, reagent dispersion, and magnetic iron removal. Results show that under optimized operating conditions the entire beneficiation technology results in a flotation concentrate with a Zn grade of 34.66% and a recovery of 73.41%.展开更多
Lead-zinc sulphide ore contains lead sulphide (galena), and zinc sulphide (sphalerite). In the first flotation stage, galena is rendered hydrophobic with an organic collector such as xanthate, while sphalerite is kept...Lead-zinc sulphide ore contains lead sulphide (galena), and zinc sulphide (sphalerite). In the first flotation stage, galena is rendered hydrophobic with an organic collector such as xanthate, while sphalerite is kept from floating by depressants, and in the second flotation stage, activator was used to activated zinc flotation. Since the organic regent used are different in the two flotation stage, wastewater from the second zinc flotation stage can’t be directly recycled to the first lead flotation stage. Wastewater from flotation process for concentrating lead-zinc sulphide ore often containing organic compounds such as diethyldithiocarbamate(DDTC), xanthate, terpenic oil(2# oil) and thionocarbamate esters (Z-200), are environmentally hazardous. Their removal from contaminated water and the reuse of the water is one of the main challenges facing lead-zinc sulphide ore processing plants. In this study, synthetic wastewater containing DDTC, xanthate, 2# oil and Z-200 at concentrations ranging from 21 to 42 mg/L was fed into an Ozone/Biological activated carbon (BAC) reactor. Analyses of the effluent indicated a chemical oxygen demand (COD) removal over 86.21% and Total organic carbon (TOC) removal over 90.00% were achieved under Hydraulic retention time (HRT) of 4h and O3 feeding concentration of 33.3mg/L. The effluent was further recycled to the lab scale lead concentrating process and no significant difference was found in compare with fresh water. Furthermore, lead-zinc sulphide mineral concentrating process was carried out at lab scale. The produced wastewater was treated by Ozone/BAC reactor at O3 feeding concentration of 16.7mg/L and HRT of 4h. The effluent analysis showed that TOC removal was 74.58%. This effluent was recycled to the lab scale lead-zinc sulphide mineral concentrating process and the recovery of lead was not affected. The results showed that by using Ozone/BAC technology, the lead-zinc sulphide mineral processing wastewater could be recycled.展开更多
文摘A new flowsheet was developed to recover the valuable minerals from oxide or oxide-sulfide ores of lead and zinc. The flowsheet consisted of flotation of sulfide minerals, desliming and sulphidization-flotation of oxide minerals. The corresponding reagent system and techniques to the flowsheet were investigated. Batch and continuous tests show that the dosage of sodium sulfide, temperature, and collector type are main affecting factors on the recovery of smithsonite and cerussite. For the flotation of cerussite, there is an appropriate dosage of sodium sulfide at which the recovery reaches its maximum value. The required sodium sulfide for smithsonite flotation is higher than that for cerussite and the recovery of smithsonite flotation increases with the dosage of sodium sulfide at low level and becomes insensitive at high dosage. The appropriate temperature for smithsonite and cerussite flotation is found to be 2540℃. Amines are found to be the effective collectors for the flotation of smithsonite after sulphidization. Investigation also shows that desliming prior to sulphidization-flotation is essential to the effective recovery of smithsonite and cerussite, and the desliming process of two-stage hydrocyclon is well feasible and effective for the treatment of lead-zinc oxide ores. A further treatment on the cerussite flotation concentrate by shaking table is proposed to obtain higher lead grade.
文摘The recovery of zinc and lead from Yahyali non-sulphide flotation tailing using sulfuric acid followed by sodium hydroxide leaching in the presence of potassium sodium tartrate was experimentally investigated.In the acidic leaching stage,the effects of pH,solid-to-liquid ratio and temperature on the dissolution of zinc from the tailing were explored.82.3%Zn dissolution was achieved at a pH of 2,a temperature of 40°C,a solid-to-liquid ratio of 20%and a leaching time of 2 h,whereas the iron and lead dissolutions were determined to be less than 0.5%.The sulfuric acid consumption was found to be 110.6 kg/t(dry tailing).The leaching temperature had no beneficial effect on the dissolution of zinc from the tailing.The acidic leach solution was subjected to an electrowinning test.The cathode product consisted of 99.8%Zn and 0.15%Fe.In the alkaline leaching stage,the Pb dissolution increased slightly in the presence of potassium sodium tartrate.More than 60%of Pb was taken into the leach solution when the leaching temperature increased from 40 to 80°C.The final leach residue was analyzed by XRD and XRF.The XRD results indicated that the major peaks originated from the goethite and quartz while minor peaks stem from smithsonite and cerussite.The XRF analysis demonstrated that the residue contained 70.3%iron oxide.Based on the sequential leaching experiments,the zinc and lead were excellently depleted from the flotation tailing,leaving a considerable amount of iron in the final residue.
文摘The electrochemical behavior of Mengzi lead-silver-zinc ore flotation system was studied. Based on the electrochemical characteristics of sulfide mineral flotation system, a stage potential control flotation was developed with the main parameters of pulp potential(φp), pH value and collector dosage. Using N,N’ diphenylamino-dithiolphosphoric acid(NNDDC) as a collector, which has good selectivity for galena flotation at pH 8.8 and pulp potential 330 mV, DDTC is used as secondary collector to improve both the grade and recovery of Pb and Ag. The pulp potential values significantly influence the floatability of practical minerals and single minerals when using NNDDC as the collector. The flotation recovery of galena reaches 85% at about 0.3 V and pH8.8. With the usage of pulp potential control during grinding and flotation, the new pulp electrochemical technology for Mengzi lead-silver-zinc ore flotation was developed. The results show that the grades of Pb and Ag of galena concentrate are 55% and 1 800 g/t, respectively, while the recoveries of Pb and Ag are 86.5% and 65%, respectively, the grade of Zn of marmatite concentrate is 42.5%, and the recovery of Zn is 91.25%.
基金financially supported by the Natural Science Foundation of Hubei Province,China(No.2014CFB794)the Young Fund of Wuhan Institute of Technology(No.Q201405)the Natural Science Foundation of Hunan Province for International Cooperation and Innovation(Nos.2017JJ4035 and 2016WK2049)
文摘The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reagents, and magnetic removal of iron minerals for the pre-treatment of zinc oxide ore with a high slime and iron content, and the benefits compared to traditional technologies are shown. In addition, this paper investigates the damage related to fine slime and iron during zinc oxide flotation, the necessity of using hydrocyclone de-sliming together with dispersion reagents to alleviate the influence of slime, and interactions among hydrocyclone de-sliming, reagent dispersion, and magnetic iron removal. Results show that under optimized operating conditions the entire beneficiation technology results in a flotation concentrate with a Zn grade of 34.66% and a recovery of 73.41%.
文摘Lead-zinc sulphide ore contains lead sulphide (galena), and zinc sulphide (sphalerite). In the first flotation stage, galena is rendered hydrophobic with an organic collector such as xanthate, while sphalerite is kept from floating by depressants, and in the second flotation stage, activator was used to activated zinc flotation. Since the organic regent used are different in the two flotation stage, wastewater from the second zinc flotation stage can’t be directly recycled to the first lead flotation stage. Wastewater from flotation process for concentrating lead-zinc sulphide ore often containing organic compounds such as diethyldithiocarbamate(DDTC), xanthate, terpenic oil(2# oil) and thionocarbamate esters (Z-200), are environmentally hazardous. Their removal from contaminated water and the reuse of the water is one of the main challenges facing lead-zinc sulphide ore processing plants. In this study, synthetic wastewater containing DDTC, xanthate, 2# oil and Z-200 at concentrations ranging from 21 to 42 mg/L was fed into an Ozone/Biological activated carbon (BAC) reactor. Analyses of the effluent indicated a chemical oxygen demand (COD) removal over 86.21% and Total organic carbon (TOC) removal over 90.00% were achieved under Hydraulic retention time (HRT) of 4h and O3 feeding concentration of 33.3mg/L. The effluent was further recycled to the lab scale lead concentrating process and no significant difference was found in compare with fresh water. Furthermore, lead-zinc sulphide mineral concentrating process was carried out at lab scale. The produced wastewater was treated by Ozone/BAC reactor at O3 feeding concentration of 16.7mg/L and HRT of 4h. The effluent analysis showed that TOC removal was 74.58%. This effluent was recycled to the lab scale lead-zinc sulphide mineral concentrating process and the recovery of lead was not affected. The results showed that by using Ozone/BAC technology, the lead-zinc sulphide mineral processing wastewater could be recycled.