The microstructural evolution and composition distribution of an Al-Zn-Cu-Mg-Sc-Zr alloy during homogenization were investigated by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectr...The microstructural evolution and composition distribution of an Al-Zn-Cu-Mg-Sc-Zr alloy during homogenization were investigated by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),X-ray diffraction(XRD) and differential scanning calorimetry(DSC).The results show that severe dendritic segregation exists in Al-Zn-Cu-Mg-Sc-Zr alloy ingot.There are a lot of eutectic phases at grain boundary and the distribution of the main elements varies periodically along interdendritic region.The main eutectic phases at grain boundary are Al7Cu2Fe phase and T(Al2Mg3Zn3).The residual phases are dissolved into the matrix gradually during homogenization with increasing temperature and prolonging holding time,which can be described by a constitutive equation in exponential function.The overburnt temperature of the alloy is 473.9 ℃.The optimum parameters of homogenization are 470 ℃ and 24 h,which is consistent with the result of homogenization kinetic analysis.展开更多
The billets of Al-Zn-Mg-Cu-Zr and Al-Zn-Mg-Cu-Zr-0.5Er alloys were prepared by semi-continuous direct chill casting (DCC).The effects of trace Er on microstructure of Al-Zn-Mg-Cu-Zr alloy under as-cast and homogeniz...The billets of Al-Zn-Mg-Cu-Zr and Al-Zn-Mg-Cu-Zr-0.5Er alloys were prepared by semi-continuous direct chill casting (DCC).The effects of trace Er on microstructure of Al-Zn-Mg-Cu-Zr alloy under as-cast and homogenization conditions were studied.The results show that the grain morphology is large dendritic structure and the grain size increases obviously by the addition of 0.5% Er.Moreover,most of Er element in the alloy segregates at grain boundary during solidification,resulting in ternary Al8Cu4Er phase.After homogenization,most of the MgZn2 phase at grain boundary has dissolved back to Al matrix in the two alloys.In the Er-containing alloy,the dissolution temperature of Al8Cu4Er phase is about 575 °C.Therefore,the homogenization treatment cannot eliminate Al8Cu4Er phase validity.展开更多
The microstructural evolution of a Mg, Ag and Zn micro-alloyed Al?3.8Cu?1.28Li (mass fraction, %) alloy ingot during two-step homogenization was examined in detail by optical microscopy (OM), differential scanning cal...The microstructural evolution of a Mg, Ag and Zn micro-alloyed Al?3.8Cu?1.28Li (mass fraction, %) alloy ingot during two-step homogenization was examined in detail by optical microscopy (OM), differential scanning calorimetry (DSC), electron probe micro-analysis (EPMA) and X-ray diffraction (XRD) methods. The results show that severe dendritic segregation exists in the as-cast ingot. There are many secondary phases, includingTB(Al7Cu4Li),θ(Al2Cu),R(Al5CuLi3) andS(Al2CuMg) phases, and a small amount of (Mg+Ag+Zn)-containing and AlCuFeMn phases. The fractions of intermetallic phases decrease sharply after 2 h of second-step homogenization. By prolonging the second-step homogenization time, theTB,θ,R,S and (Mg+Ag+Zn)-containing phases completely dissolve into the matrix. The dendritic segregation is eliminated, and the homogenization kinetics can be described by a constitutive equation in exponential function. However, it seems that the AlCuFeMn phase is separated into Al7Cu2Fe and AlCuMn phases, and the size of Al7Cu2Fe phase exhibits nearly no change when the second-step homogenization time is longer than 2 h.展开更多
The microstructure evolution of Al-Cu-Li-Mn-Zr-Ti alloy during homogenization was investigated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDX), and diff...The microstructure evolution of Al-Cu-Li-Mn-Zr-Ti alloy during homogenization was investigated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDX), and differential scanning calorimeter (DSC) methods. The results show that severe dendritic segregation exists in the experimental alloy ingot. Numerous eutectic phases can be observed in the grain boundary, and the distribution of the main elements along the interdendritic region varies periodically. The main secondary phase is Al2Cu. The overburnt temperature of the alloy is 520 °C. The second phases are gradually dissolved into the matrix, and the grain boundaries become spare and thin during homogenization with increasing temperature or prolonging holding time. Homogenization can be described by a constitutive equation in exponential function. The suitable homogenization treatment for the alloy is (510 °C, 18 h), which agrees well with the results of homogenization kinetic analysis.展开更多
Intermetallic phase evolution of 5059 aluminum alloy during homogenization was investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy...Intermetallic phase evolution of 5059 aluminum alloy during homogenization was investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectrometry (EDS), differential scanning calorimetry (DSC) and X-ray diffraction analysis (XRD). The results show that severe dendritic segregation exists in as-cast alloy. The dissolvable intermetallic phases in as-cast alloy consist of Zn-and Cu-rich non-equilibriumβ(Al3Mg2) phase, Fe-rich eutectic Al6Mn phase and equilibrium Mg2Si phase. During the homogenization, Zn- and Cu-rich non-equilibrium β (Al3Mg2) phase, Fe-rich eutectic Al6Mn phase and equilibrium Mg2Si gradually dissolve into matrix. Fine dispersed β(Al3Mg2) particles and rod-shaped Al6Mn particles form in the Al matrix after homogenization. The proper homogenization processing is at 450 °C for 24 h, which is consistent with the results of homogenizing kinetic analysis.展开更多
基金Project (2006AA03Z523) supported by the National High-tech Research and Development Program of China
文摘The microstructural evolution and composition distribution of an Al-Zn-Cu-Mg-Sc-Zr alloy during homogenization were investigated by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),X-ray diffraction(XRD) and differential scanning calorimetry(DSC).The results show that severe dendritic segregation exists in Al-Zn-Cu-Mg-Sc-Zr alloy ingot.There are a lot of eutectic phases at grain boundary and the distribution of the main elements varies periodically along interdendritic region.The main eutectic phases at grain boundary are Al7Cu2Fe phase and T(Al2Mg3Zn3).The residual phases are dissolved into the matrix gradually during homogenization with increasing temperature and prolonging holding time,which can be described by a constitutive equation in exponential function.The overburnt temperature of the alloy is 473.9 ℃.The optimum parameters of homogenization are 470 ℃ and 24 h,which is consistent with the result of homogenization kinetic analysis.
基金Project(50875031) supported by the National Natural Science Foundation of ChinaProject(2005CB623705) supported by National Basic Research Program of China
文摘The billets of Al-Zn-Mg-Cu-Zr and Al-Zn-Mg-Cu-Zr-0.5Er alloys were prepared by semi-continuous direct chill casting (DCC).The effects of trace Er on microstructure of Al-Zn-Mg-Cu-Zr alloy under as-cast and homogenization conditions were studied.The results show that the grain morphology is large dendritic structure and the grain size increases obviously by the addition of 0.5% Er.Moreover,most of Er element in the alloy segregates at grain boundary during solidification,resulting in ternary Al8Cu4Er phase.After homogenization,most of the MgZn2 phase at grain boundary has dissolved back to Al matrix in the two alloys.In the Er-containing alloy,the dissolution temperature of Al8Cu4Er phase is about 575 °C.Therefore,the homogenization treatment cannot eliminate Al8Cu4Er phase validity.
基金Project(2013JSJJ0001)supported by Teachers’Research Found,ChinaProject(2013AA032401)supported by the National High Technology Research and Development Program of ChinaProject supported by the Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center,China
文摘The microstructural evolution of a Mg, Ag and Zn micro-alloyed Al?3.8Cu?1.28Li (mass fraction, %) alloy ingot during two-step homogenization was examined in detail by optical microscopy (OM), differential scanning calorimetry (DSC), electron probe micro-analysis (EPMA) and X-ray diffraction (XRD) methods. The results show that severe dendritic segregation exists in the as-cast ingot. There are many secondary phases, includingTB(Al7Cu4Li),θ(Al2Cu),R(Al5CuLi3) andS(Al2CuMg) phases, and a small amount of (Mg+Ag+Zn)-containing and AlCuFeMn phases. The fractions of intermetallic phases decrease sharply after 2 h of second-step homogenization. By prolonging the second-step homogenization time, theTB,θ,R,S and (Mg+Ag+Zn)-containing phases completely dissolve into the matrix. The dendritic segregation is eliminated, and the homogenization kinetics can be described by a constitutive equation in exponential function. However, it seems that the AlCuFeMn phase is separated into Al7Cu2Fe and AlCuMn phases, and the size of Al7Cu2Fe phase exhibits nearly no change when the second-step homogenization time is longer than 2 h.
文摘The microstructure evolution of Al-Cu-Li-Mn-Zr-Ti alloy during homogenization was investigated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDX), and differential scanning calorimeter (DSC) methods. The results show that severe dendritic segregation exists in the experimental alloy ingot. Numerous eutectic phases can be observed in the grain boundary, and the distribution of the main elements along the interdendritic region varies periodically. The main secondary phase is Al2Cu. The overburnt temperature of the alloy is 520 °C. The second phases are gradually dissolved into the matrix, and the grain boundaries become spare and thin during homogenization with increasing temperature or prolonging holding time. Homogenization can be described by a constitutive equation in exponential function. The suitable homogenization treatment for the alloy is (510 °C, 18 h), which agrees well with the results of homogenization kinetic analysis.
基金Project (2012CB619501) supported by the National Basic Research Program of China
文摘Intermetallic phase evolution of 5059 aluminum alloy during homogenization was investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectrometry (EDS), differential scanning calorimetry (DSC) and X-ray diffraction analysis (XRD). The results show that severe dendritic segregation exists in as-cast alloy. The dissolvable intermetallic phases in as-cast alloy consist of Zn-and Cu-rich non-equilibriumβ(Al3Mg2) phase, Fe-rich eutectic Al6Mn phase and equilibrium Mg2Si phase. During the homogenization, Zn- and Cu-rich non-equilibrium β (Al3Mg2) phase, Fe-rich eutectic Al6Mn phase and equilibrium Mg2Si gradually dissolve into matrix. Fine dispersed β(Al3Mg2) particles and rod-shaped Al6Mn particles form in the Al matrix after homogenization. The proper homogenization processing is at 450 °C for 24 h, which is consistent with the results of homogenizing kinetic analysis.