We have shown that some phenylethynylsilicon compounds are good cure crosslinkersof heat-curable silicone rubber(HCSR). In this paper the effects of 1, 1, 3, 3-tetramethyl-1, 3-diphenylethynyldisiloxane (TMDPDS) as a ...We have shown that some phenylethynylsilicon compounds are good cure crosslinkersof heat-curable silicone rubber(HCSR). In this paper the effects of 1, 1, 3, 3-tetramethyl-1, 3-diphenylethynyldisiloxane (TMDPDS) as a crosslinker on HCSR were studied. Thevulcanizates with fine mechanical properties could be obtained with suitable amounts ofTMDPDS. Sol fractions, and crosslinking density of vulcanizates and vulcanizationretardation effect of TMDPDS on hydrosilation curing silicone rubber were also discussed.展开更多
Purpose–The brake pipe system was an essential braking component of the railway freight trains,but the existing E-type sealing rings had problems such as insufficient low-temperature resistance,poor heat stability an...Purpose–The brake pipe system was an essential braking component of the railway freight trains,but the existing E-type sealing rings had problems such as insufficient low-temperature resistance,poor heat stability and short service life.To address these issues,low-phenyl silicone rubber was prepared and tested,and the finite element analysis and experimental studies on the sealing performance of its sealing rings were carried out.Design/methodology/approach–The low-temperature resistance and thermal stability of the prepared lowphenyl silicone rubber were studied using low-temperature tensile testing,differential scanning calorimetry,dynamic thermomechanical analysis and thermogravimetric analysis.The sealing performance of the lowphenyl silicone rubber sealing ring was studied by using finite element analysis software abaqus and experiments.Findings–The prepared low-phenyl silicone rubber sealing ring possessed excellent low-temperature resistance and thermal stability.According to the finite element analysis results,the finish of the flange sealing surface and groove outer edge should be ensured,and extrusion damage should be avoided.The sealing rings were more susceptible to damage in high compression ratio and/or low-temperature environments.When the sealing effect was ensured,a small compression ratio should be selected,and rubbers with hardness and elasticity less affected by temperature should be selected.The prepared low-phenyl silicone rubber sealing ring had zero leakage at both room temperature(RT)and�508C.Originality/value–The innovation of this study is that it provides valuable data and experience for the future development of the sealing rings used in the brake pipe flange joints of the railway freight cars in China.展开更多
High-efficient rubber antioxidants for enhanced heat resistance without compromising mechanical properties remain an enormous and long-term challenge for the rubber industry.Herein,we employed the in-situ growth of Ce...High-efficient rubber antioxidants for enhanced heat resistance without compromising mechanical properties remain an enormous and long-term challenge for the rubber industry.Herein,we employed the in-situ growth of Ce-doped Co-metal-organic framework(Ce Co-MOF)in dendritic mesoporous organosilica nanoparticles(DMONs@Ce Co-MOF,denoted as DCCM)to prepare a novel antioxidant that exhibit outstanding thermal stability.Dendritic mesoporous organosilica nanoparticles(DMONs)effectively alleviated the incompatibility of Ce Co-MOF in the polymer matrix,and the effective scavenging of free radicals was attributed to the various oxidation states of metal ions in Ce Co-MOF.Surprising,by adding only0.5 phr(parts per hundred of rubber)of DMONs@Ce Co-MOF to silicone rubber,(SR),the retention rate of tensile strength increased from 37.3%to 61.6%after aging 72 h at 250℃,and the retention rate of elongation at break of DCCM/SR1 composites reached 68%,which was 5.43 times of SR.The strategy of anchoring MOFs on the surface of silica also provides a viable method for preparing effective compound functionalized rubber antioxidant.展开更多
As an essential elastomer used in edge technologies, fluorosilicone rubber(FSR) suffers serious oxidative ageing problem when serving at high temperature. Cerium oxide is generally used as an antioxidant additive but ...As an essential elastomer used in edge technologies, fluorosilicone rubber(FSR) suffers serious oxidative ageing problem when serving at high temperature. Cerium oxide is generally used as an antioxidant additive but remains unsatisfactory. In order to obtain better antioxidant effect on improving the thermal stability of FSR, a kind of cerium-containing polymethylphenyl silicone(PSI-Ce) was synthesized and the structure was verified by Fourier-transform infrared spectroscopy(FTIR) and proton nuclear magnetic resonance(1HNMR). Due to the homogeneous dispersion on molecular scale, PSI-Ce imposed much better antioxidant effect than the commercial CeO2 did, no matter from isothermal degradation at 320 ℃ or thermal-oxidative ageing test at 230 ℃. In particular, after ageing for 72 h,FSR/PSI-Ce(2 phr) maintained 82% of tensile strength and 63% of elongation at break, in comparison to the corresponding values of 48%and 42% for FSR/CeO2(2 phr). Moreover, 2 phr PSI-Ce was equivalent to 0.046 phr CeO2 according to cerium element conservation.展开更多
By means of the wet chemical surface modification,the surface of CeO_2 was modified by vinyltrimethoxysilane (VTMS).Infrared spectroscopy was used to investigate the structure of the modified CeO_2 and the result show...By means of the wet chemical surface modification,the surface of CeO_2 was modified by vinyltrimethoxysilane (VTMS).Infrared spectroscopy was used to investigate the structure of the modified CeO_2 and the result showed that VTMS has been attached onto the surface of CeO_2.Effect of VTMS concentration on the active index of the modified CeO_2 was also studied,and the result indicated that the active index of the modified CeO_2 increases with the increase of VTMS concentration and the optimal concentration o...展开更多
Various of modifiers were used to modify the surface activity of white carbon black. The oil absorption, viscosity, hydrophobic rate and burning loss of white carbon black and the mechanical propertiess of silicone ru...Various of modifiers were used to modify the surface activity of white carbon black. The oil absorption, viscosity, hydrophobic rate and burning loss of white carbon black and the mechanical propertiess of silicone rubber were measured. The influences of the modifiers on the properties of white carbon black and the mechanical properties of silicone rubber were discussed.展开更多
To study the effects of different proportions of aluminum hydroxide and expandable graphite （EG） composites on flame retardation, sealing, mechanical, electrical and other properties of RTV- 1, aluminum hydroxide/ex...To study the effects of different proportions of aluminum hydroxide and expandable graphite （EG） composites on flame retardation, sealing, mechanical, electrical and other properties of RTV- 1, aluminum hydroxide/expandable graphite （ATH/EG） and silicone rubber composites were prepared by the compression molding method. The experimental results show that heat resistance improves with the increase of proportion of EG. Although the resistance coefficient changes, the composite materials still keep good electrical insulating property. Moreover, oxygen index and expansion index rise first then fall. When ATH/EG is 1：1, the oxygen index reaches the highest; the mechanical property of the silicone rubber is not affected under various environments such as acid, alkali, oily, artificial sea water environments, etc.展开更多
In this paper,work was conducted to reveal electrical tree behaviors（initiation and propagation）of silicone rubber（SIR） under an impulse voltage with high temperature.Impulse frequencies ranging from 10 Hz to 1 k ...In this paper,work was conducted to reveal electrical tree behaviors（initiation and propagation）of silicone rubber（SIR） under an impulse voltage with high temperature.Impulse frequencies ranging from 10 Hz to 1 k Hz were applied and the temperature was controlled between 30 °C and 90 °C.Experimental results show that tree initiation voltage decreases with increasing pulse frequency,and the descending amplitude is different in different frequency bands.As the pulse frequency increases,more frequent partial discharges occur in the channel,increasing the tree growth rate and the final shape intensity.As for temperature,the initiation voltage decreases and the tree shape becomes denser as the temperature gets higher.Based on differential scanning calorimetry results,we believe that partial segment relaxation of SIR at high temperature leads to a decrease in the initiation voltage.However,the tree growth rate decreases with increasing temperature.Carbonization deposition in the channel under high temperature was observed under microscope and proven by Raman analysis.Different tree growth models considering tree channel characteristics are proposed.It is believed that increasing the conductivity in the tree channel restrains the partial discharge,holding back the tree growth at high temperature.展开更多
A series of fluorescent composites were prepared by blending silicone rubber with Eu(TTA )2(phen)(MA). The influence of mechanical blending temperature on fluorescent intensity of composites and dispersion of rare ear...A series of fluorescent composites were prepared by blending silicone rubber with Eu(TTA )2(phen)(MA). The influence of mechanical blending temperature on fluorescent intensity of composites and dispersion of rare earth complexes in the SiR matrix were investigated. As for the cured rubber, it is found that its fluorescent intensity is relatively low compared with that of uncured rubber. Low temperature is beneficial to dispersion of Eu(TTA )2(phen)(MA) homogeneously. When the amount of rare earth complexes is low, the fluorescent intensity of composites prepared by mechanical blending method above melting point of Eu(TTA )2(phen)(MA) is much higher than that of composites prepared below melting point.展开更多
Hydrophobic nano silica sol(HNSS)was incorporated into polyvinylmethylsiloxane to prepare reinforced high- temperature vulcanized(HTV)silicone rubber.HTV silicone rubber filled with 40 phr HNSS showed excellent mechan...Hydrophobic nano silica sol(HNSS)was incorporated into polyvinylmethylsiloxane to prepare reinforced high- temperature vulcanized(HTV)silicone rubber.HTV silicone rubber filled with 40 phr HNSS showed excellent mechanical and optical properties:the tensile strength reached 11.7 MPa and the optical transmittance was higher than 90%.Possible reasons for reinforcement and transparency were discussed on the basis of the bound rubber percentage,total crosslink density,and SEM analysis.Our work suggests that HNSS...展开更多
Silicone rubber (SIR) shows superior performance when used outdoors, but its surface can be transformed from inherently hydrophobic to hydrophilic by the adsorption of contaminants. Al(OH)(3), Al2O3, quartz powder and...Silicone rubber (SIR) shows superior performance when used outdoors, but its surface can be transformed from inherently hydrophobic to hydrophilic by the adsorption of contaminants. Al(OH)(3), Al2O3, quartz powder and active carbon were selected as authentic contaminants. Hydrophobicity of the surface was determined using contact angle measurement. The results indicate that the adsorbability of the contaminants can strongly affect the hydrophobicity of contaminated SIR surface. The increasing rate of contact angle of specimens contaminated by Al(OH)(3) was much faster than that by Al2O3 and quartz due to the adsorption of migrated low molecular weight (LMW) polydimethylsiloxanes. Specimens contaminated by active carbon could achieve surface hydrophobicity within 15 min because active carbon has high adsorbability. Surfaces of contaminated ultrapure SIR, polytetrafluoroethylene (PTFE) and glass remain hydrophilic because they contain no mobile LMW components. The addition of oligomeric polydimethylsiloxanes has little effect on the hydrophobicity of contaminants covered on SIR surface.展开更多
Iron-ore-imbedded silicone rubber materials were produced for radiation shielding. Samples were tested against a Co-60 gamma source, which is widely used in nuclear technology and medicine. Decreasing the particle siz...Iron-ore-imbedded silicone rubber materials were produced for radiation shielding. Samples were tested against a Co-60 gamma source, which is widely used in nuclear technology and medicine. Decreasing the particle size of iron ore resulted in better gamma radiation protection owing to more homogenous distribution. In addition, the materials had flexible properties up to the addition of 60 wt% iron ore content. Further, 0.5 mm Pb E gamma protection was provided by using 2.06-mm-thick SDT-60 as the Co-60 source. Iron ore–silicone rubber composites are candidate materials for lead-free flexible radiation protection systems owing to their relatively inexpensive and easy production.展开更多
In this paper, the damage to methyl silicone rubber induced by irradiation with protons of 150 keV energy wasstudied. The surface morphology, tensile strength, Shore hardness, cross-linking density and glass transitio...In this paper, the damage to methyl silicone rubber induced by irradiation with protons of 150 keV energy wasstudied. The surface morphology, tensile strength, Shore hardness, cross-linking density and glass transition temperaturewere examined. Positron annihilation lifetime spectrum analysis (PALS) was perfomed to reveal the damage mechanisms ofthe rubber. The results showed that tensile strength and Shore hardness of the rubber increased first and then decreased withincreasing irradiation fluence. The PALS characteristics τ_3 and I_3, as well as the free volume V_f, decreased with increasingirradiation fluence up to 10^(15) cm^(-2), and then increased slowly. It indicates that proton irradiation causes a decrease of freevolume in the methyl silicone rubber when the fluence is less than 10^(15)cm^(-2), while the free volume increases when thefluence is greater than 10^(15)cm^(-2). The results on cross-linking density indicate that the cross-linking induced by protonirradiation is dominant at smaller proton fluences, increasing the tensile strength and Shore hardness of the rubber, while thedegradation of rubber dominates at greater fluence, leading to a decrease of tensile strength and Shore hardness.展开更多
Silicone rubber is widely used as a kind of thermal interface material(TIM)in electronic devices.However few studies have been carried out on the thermal conductivity mechanism of silicone rubber.This paper investigat...Silicone rubber is widely used as a kind of thermal interface material(TIM)in electronic devices.However few studies have been carried out on the thermal conductivity mechanism of silicone rubber.This paper investigates the thermal conductivity mechanism by non-equilibrium molecular dynamics(NEMD)in three aspects:chain length,morphology,and temperature.It is found that the effect of chain length on thermal conductivity varies with morphologies.In crystalline state where the chains are aligned,the thermal conductivity increases apparently with the length of the silicone-oxygen chain,the thermal conductivity of 79 nm-long crystalline silicone rubber could reach 1.49 W/(m·K).The thermal conductivity of amorphous silicone rubber is less affected by the chain length.The temperature dependence of thermal conductivity of silicone rubbers with different morphologies is trivial.The phonon density of states(DOS)is calculated and analyzed.The results indicate that crystalline silicone rubber with aligned orientation has more low frequency phonons,longer phonon MFP,and shorter conducting path,which contribute to a larger thermal conductivity.展开更多
A novel EVA/unmodified nano-magnesium hydroxide （NMH）/silicone rubber ternary nanocomposite was prepared by using a special compound flame retardant of NMH and silicone rubber （CFR）. The flammability of the ternar...A novel EVA/unmodified nano-magnesium hydroxide （NMH）/silicone rubber ternary nanocomposite was prepared by using a special compound flame retardant of NMH and silicone rubber （CFR）. The flammability of the ternary composite was studied by cone calorimeter test （CCT）. Synergistic effect on flame retardancy was found between silicone rubber and NMH. EVA/CFR ternary nanocomposite showed the lowest peak heat release rate （PHRR） and mass loss rate （MLR） among the samples of virgin EVA, EVA composites. The synergistic flame retardancy of silicone rubber and NMH in EVA system is attributed to the enhanced char layers in the condensed phase that prevents the heat and mass transfer in the fire.展开更多
The natural attapulgite(NAPT)was disaggregated by high-pressure homogenization technology combined with extrusion process to prepare the attapulgite with disaggregated rod crystal bundles(DAPT)and large specific surfa...The natural attapulgite(NAPT)was disaggregated by high-pressure homogenization technology combined with extrusion process to prepare the attapulgite with disaggregated rod crystal bundles(DAPT)and large specific surface area of 133.7 m^(2)/g.NAPT and DAPT were incorporated into the silicone rubber to obtain the composite NAPTSR and DAPT-SR by mechanical blending method,respectively.After thermal oxidative ageing at 300℃ for 0.5 h,temperature for the 5%weight loss increased greatly from 385℃ of the neat silicone rubber to 396-399℃ with addition of NAPT and DAPT.NAPT and DAPT enhanced the interaction between the filler nanoparticles and rubber matrix thus inhibited the nanoparticle agglomeration.The conservation rate of the side methyl group in NAPT-SR and DAPT-SR was greatly improved after ageing.Therefore,the thermal oxidative degradation and ageing performance of the silicone rubber composites was significantly reinforced.Moreover,DAPT could greatly restrain the growth of nanoparticles after ageing.Therefore,DAPT-SR showed the better retention of tensile strength(40.6%),elongation at break(34.9%)and tear strength(30.1%)compared with the corresponding mechanical properties of the neat silicone rubber(10.6%,7.4%,and 5.0%)after ageing.展开更多
The dynamic stiffness and the specific damping energy, as well as the vibration response characteristics of a silicone rubber isolator were researched. The results of the vibration test showed that the silicone rubber...The dynamic stiffness and the specific damping energy, as well as the vibration response characteristics of a silicone rubber isolator were researched. The results of the vibration test showed that the silicone rubber isolator was excellent in the performance of vibration control. The dynamic stiffness and the damping characteristics were non-linear. From the comparison between experimental results and simulation analysis, the displacement transmissibility characteristics of the isolator were obtained. As a result, the dynamic characteristics of the isolator could be accurately described by the quadratic type non-linear terms at small amolitude.展开更多
The damage effects and mechanisms of proton irradiation with 50-200 keV energy to space-grade methyl silicone rubber was performed using a ground-based simulator for space irradiation environment. The changes in surfa...The damage effects and mechanisms of proton irradiation with 50-200 keV energy to space-grade methyl silicone rubber was performed using a ground-based simulator for space irradiation environment. The changes in surface morphology, mechanicai properties, cross-linking density, glass temperature, infrared attenuated total reflection spectrum, mass spectrum and pyrolysis gas chromatography-mass spectrum indicated that, under lower energy, the proton irradiation would induce cross-linking effect, resulting in an increase in tensile strengths and hardness of the methyl silicon rubber. However, after the irradiation of protons for more than 150 keV, the irradiation induced degradation, which decreased the tensile strengths and hardness, became a dominant effect. A macromolecular network destruction modei for the silicone rubber radiated vvith the protons was proposed.展开更多
It is urgent to carry out detailed research on storage performance of rubber sealing ring to get the criterion for its storage life. This paper acquires material ageing regularity by theoretical analysis and experimen...It is urgent to carry out detailed research on storage performance of rubber sealing ring to get the criterion for its storage life. This paper acquires material ageing regularity by theoretical analysis and experimental confirmation. On this condition, failure mode and failure criterion of typical sealing structure is studied, and the failure mechanism is found. Thus by analyzing the stress distribution, the relationship between ageing state and sealing condition is established. Rationalization proposal is put forward and storage life of sealing ring is evaluated. The research mentionedabove has special reference to the design of sealing structures and can provide reference for prolonging their service life.展开更多
An atmospheric-pressure plasma jet array specially designed for HTV silicone rubber treatment is reported in this paper. Stable plasma containing highly energetic active particles was uniformly generated in the plasma...An atmospheric-pressure plasma jet array specially designed for HTV silicone rubber treatment is reported in this paper. Stable plasma containing highly energetic active particles was uniformly generated in the plasma jet array. The discharge pattern was affected by the applied voltage. The divergence phenomenon was observed at low gas flow rate and abated when the flow rate increased.Temperature of the plasma plume is close to room temperature which makes it feasible for temperature-sensitive material treatment. Hydrophobicity of contaminated HTV silicone rubber was significantly improved after quick exposure of the plasma jet array, and the effective treatment area reached 120 mm？×？50 mm（length？×？width）. Reactive particles in the plasma accelerate accumulation of the hydrophobic molecules, namely low molecular weight silicone chains, on the contaminated surface, which result in a hydrophobicity improvement of the HTV silicone rubber.展开更多
文摘We have shown that some phenylethynylsilicon compounds are good cure crosslinkersof heat-curable silicone rubber(HCSR). In this paper the effects of 1, 1, 3, 3-tetramethyl-1, 3-diphenylethynyldisiloxane (TMDPDS) as a crosslinker on HCSR were studied. Thevulcanizates with fine mechanical properties could be obtained with suitable amounts ofTMDPDS. Sol fractions, and crosslinking density of vulcanizates and vulcanizationretardation effect of TMDPDS on hydrosilation curing silicone rubber were also discussed.
基金supported by the Science and Technology Research and Development Plan of the China State Railway Group Company Limited(No.Q2023J012).
文摘Purpose–The brake pipe system was an essential braking component of the railway freight trains,but the existing E-type sealing rings had problems such as insufficient low-temperature resistance,poor heat stability and short service life.To address these issues,low-phenyl silicone rubber was prepared and tested,and the finite element analysis and experimental studies on the sealing performance of its sealing rings were carried out.Design/methodology/approach–The low-temperature resistance and thermal stability of the prepared lowphenyl silicone rubber were studied using low-temperature tensile testing,differential scanning calorimetry,dynamic thermomechanical analysis and thermogravimetric analysis.The sealing performance of the lowphenyl silicone rubber sealing ring was studied by using finite element analysis software abaqus and experiments.Findings–The prepared low-phenyl silicone rubber sealing ring possessed excellent low-temperature resistance and thermal stability.According to the finite element analysis results,the finish of the flange sealing surface and groove outer edge should be ensured,and extrusion damage should be avoided.The sealing rings were more susceptible to damage in high compression ratio and/or low-temperature environments.When the sealing effect was ensured,a small compression ratio should be selected,and rubbers with hardness and elasticity less affected by temperature should be selected.The prepared low-phenyl silicone rubber sealing ring had zero leakage at both room temperature(RT)and�508C.Originality/value–The innovation of this study is that it provides valuable data and experience for the future development of the sealing rings used in the brake pipe flange joints of the railway freight cars in China.
基金support from the Beijing Natural Science Foundation(No.JQ23035)。
文摘High-efficient rubber antioxidants for enhanced heat resistance without compromising mechanical properties remain an enormous and long-term challenge for the rubber industry.Herein,we employed the in-situ growth of Ce-doped Co-metal-organic framework(Ce Co-MOF)in dendritic mesoporous organosilica nanoparticles(DMONs@Ce Co-MOF,denoted as DCCM)to prepare a novel antioxidant that exhibit outstanding thermal stability.Dendritic mesoporous organosilica nanoparticles(DMONs)effectively alleviated the incompatibility of Ce Co-MOF in the polymer matrix,and the effective scavenging of free radicals was attributed to the various oxidation states of metal ions in Ce Co-MOF.Surprising,by adding only0.5 phr(parts per hundred of rubber)of DMONs@Ce Co-MOF to silicone rubber,(SR),the retention rate of tensile strength increased from 37.3%to 61.6%after aging 72 h at 250℃,and the retention rate of elongation at break of DCCM/SR1 composites reached 68%,which was 5.43 times of SR.The strategy of anchoring MOFs on the surface of silica also provides a viable method for preparing effective compound functionalized rubber antioxidant.
基金financially supported by the National Natural Science Foundation of China (Nos. 51573043 and 21805086)the Fundamental Research Funds for the Central Universities (Nos. 222201817001 and 222201814004)+2 种基金supported by the Shanghai Leading Academic Discipline Project (No. B502)the Shanghai Key Laboratory Project (No. ZD20170203)Support from FSIR Advanced Material Co., Ltd.
文摘As an essential elastomer used in edge technologies, fluorosilicone rubber(FSR) suffers serious oxidative ageing problem when serving at high temperature. Cerium oxide is generally used as an antioxidant additive but remains unsatisfactory. In order to obtain better antioxidant effect on improving the thermal stability of FSR, a kind of cerium-containing polymethylphenyl silicone(PSI-Ce) was synthesized and the structure was verified by Fourier-transform infrared spectroscopy(FTIR) and proton nuclear magnetic resonance(1HNMR). Due to the homogeneous dispersion on molecular scale, PSI-Ce imposed much better antioxidant effect than the commercial CeO2 did, no matter from isothermal degradation at 320 ℃ or thermal-oxidative ageing test at 230 ℃. In particular, after ageing for 72 h,FSR/PSI-Ce(2 phr) maintained 82% of tensile strength and 63% of elongation at break, in comparison to the corresponding values of 48%and 42% for FSR/CeO2(2 phr). Moreover, 2 phr PSI-Ce was equivalent to 0.046 phr CeO2 according to cerium element conservation.
基金the Science and Technology Department of Zhejiang Province(No.2006C21072)
文摘By means of the wet chemical surface modification,the surface of CeO_2 was modified by vinyltrimethoxysilane (VTMS).Infrared spectroscopy was used to investigate the structure of the modified CeO_2 and the result showed that VTMS has been attached onto the surface of CeO_2.Effect of VTMS concentration on the active index of the modified CeO_2 was also studied,and the result indicated that the active index of the modified CeO_2 increases with the increase of VTMS concentration and the optimal concentration o...
文摘Various of modifiers were used to modify the surface activity of white carbon black. The oil absorption, viscosity, hydrophobic rate and burning loss of white carbon black and the mechanical propertiess of silicone rubber were measured. The influences of the modifiers on the properties of white carbon black and the mechanical properties of silicone rubber were discussed.
文摘To study the effects of different proportions of aluminum hydroxide and expandable graphite （EG） composites on flame retardation, sealing, mechanical, electrical and other properties of RTV- 1, aluminum hydroxide/expandable graphite （ATH/EG） and silicone rubber composites were prepared by the compression molding method. The experimental results show that heat resistance improves with the increase of proportion of EG. Although the resistance coefficient changes, the composite materials still keep good electrical insulating property. Moreover, oxygen index and expansion index rise first then fall. When ATH/EG is 1：1, the oxygen index reaches the highest; the mechanical property of the silicone rubber is not affected under various environments such as acid, alkali, oily, artificial sea water environments, etc.
基金supported in part by National Basic Research Program of China(973 Project)(No.2014CB239501)National Natural Science Foundation of China(Nos.51707100,51377089)+1 种基金State Key Laboratory of Electrical Insulation and Power Equipment(No.EIPE16208)China Postdoctoral Science Foundation(No.2016M591176)
文摘In this paper,work was conducted to reveal electrical tree behaviors（initiation and propagation）of silicone rubber（SIR） under an impulse voltage with high temperature.Impulse frequencies ranging from 10 Hz to 1 k Hz were applied and the temperature was controlled between 30 °C and 90 °C.Experimental results show that tree initiation voltage decreases with increasing pulse frequency,and the descending amplitude is different in different frequency bands.As the pulse frequency increases,more frequent partial discharges occur in the channel,increasing the tree growth rate and the final shape intensity.As for temperature,the initiation voltage decreases and the tree shape becomes denser as the temperature gets higher.Based on differential scanning calorimetry results,we believe that partial segment relaxation of SIR at high temperature leads to a decrease in the initiation voltage.However,the tree growth rate decreases with increasing temperature.Carbonization deposition in the channel under high temperature was observed under microscope and proven by Raman analysis.Different tree growth models considering tree channel characteristics are proposed.It is believed that increasing the conductivity in the tree channel restrains the partial discharge,holding back the tree growth at high temperature.
基金Project supported by the National Natural Science Foundation of China and the China Energy Conservation Investment Corporation (50173004 and 50503002)the Beijing New Star Project (2003A11)+1 种基金the National High-Tech Research Developing Foundation ("863", 2003AA324030) Beijing Municipal Commission of Education (JD100100403)
文摘A series of fluorescent composites were prepared by blending silicone rubber with Eu(TTA )2(phen)(MA). The influence of mechanical blending temperature on fluorescent intensity of composites and dispersion of rare earth complexes in the SiR matrix were investigated. As for the cured rubber, it is found that its fluorescent intensity is relatively low compared with that of uncured rubber. Low temperature is beneficial to dispersion of Eu(TTA )2(phen)(MA) homogeneously. When the amount of rare earth complexes is low, the fluorescent intensity of composites prepared by mechanical blending method above melting point of Eu(TTA )2(phen)(MA) is much higher than that of composites prepared below melting point.
基金the National Natural Science Foundation of China(Nos.50533050,20490220 and 20404008)the Special Funds for Major State Basic Research Projects of China(No.2003CB615600)
文摘Hydrophobic nano silica sol(HNSS)was incorporated into polyvinylmethylsiloxane to prepare reinforced high- temperature vulcanized(HTV)silicone rubber.HTV silicone rubber filled with 40 phr HNSS showed excellent mechanical and optical properties:the tensile strength reached 11.7 MPa and the optical transmittance was higher than 90%.Possible reasons for reinforcement and transparency were discussed on the basis of the bound rubber percentage,total crosslink density,and SEM analysis.Our work suggests that HNSS...
文摘Silicone rubber (SIR) shows superior performance when used outdoors, but its surface can be transformed from inherently hydrophobic to hydrophilic by the adsorption of contaminants. Al(OH)(3), Al2O3, quartz powder and active carbon were selected as authentic contaminants. Hydrophobicity of the surface was determined using contact angle measurement. The results indicate that the adsorbability of the contaminants can strongly affect the hydrophobicity of contaminated SIR surface. The increasing rate of contact angle of specimens contaminated by Al(OH)(3) was much faster than that by Al2O3 and quartz due to the adsorption of migrated low molecular weight (LMW) polydimethylsiloxanes. Specimens contaminated by active carbon could achieve surface hydrophobicity within 15 min because active carbon has high adsorbability. Surfaces of contaminated ultrapure SIR, polytetrafluoroethylene (PTFE) and glass remain hydrophilic because they contain no mobile LMW components. The addition of oligomeric polydimethylsiloxanes has little effect on the hydrophobicity of contaminants covered on SIR surface.
文摘Iron-ore-imbedded silicone rubber materials were produced for radiation shielding. Samples were tested against a Co-60 gamma source, which is widely used in nuclear technology and medicine. Decreasing the particle size of iron ore resulted in better gamma radiation protection owing to more homogenous distribution. In addition, the materials had flexible properties up to the addition of 60 wt% iron ore content. Further, 0.5 mm Pb E gamma protection was provided by using 2.06-mm-thick SDT-60 as the Co-60 source. Iron ore–silicone rubber composites are candidate materials for lead-free flexible radiation protection systems owing to their relatively inexpensive and easy production.
文摘In this paper, the damage to methyl silicone rubber induced by irradiation with protons of 150 keV energy wasstudied. The surface morphology, tensile strength, Shore hardness, cross-linking density and glass transition temperaturewere examined. Positron annihilation lifetime spectrum analysis (PALS) was perfomed to reveal the damage mechanisms ofthe rubber. The results showed that tensile strength and Shore hardness of the rubber increased first and then decreased withincreasing irradiation fluence. The PALS characteristics τ_3 and I_3, as well as the free volume V_f, decreased with increasingirradiation fluence up to 10^(15) cm^(-2), and then increased slowly. It indicates that proton irradiation causes a decrease of freevolume in the methyl silicone rubber when the fluence is less than 10^(15)cm^(-2), while the free volume increases when thefluence is greater than 10^(15)cm^(-2). The results on cross-linking density indicate that the cross-linking induced by protonirradiation is dominant at smaller proton fluences, increasing the tensile strength and Shore hardness of the rubber, while thedegradation of rubber dominates at greater fluence, leading to a decrease of tensile strength and Shore hardness.
基金Project supported by the Science Fund for Creative Research Groups of the National Natural Science Foundation of China(Grant No.51621062)the National Natural Science Foundation of China(Grant No.51802144)。
文摘Silicone rubber is widely used as a kind of thermal interface material(TIM)in electronic devices.However few studies have been carried out on the thermal conductivity mechanism of silicone rubber.This paper investigates the thermal conductivity mechanism by non-equilibrium molecular dynamics(NEMD)in three aspects:chain length,morphology,and temperature.It is found that the effect of chain length on thermal conductivity varies with morphologies.In crystalline state where the chains are aligned,the thermal conductivity increases apparently with the length of the silicone-oxygen chain,the thermal conductivity of 79 nm-long crystalline silicone rubber could reach 1.49 W/(m·K).The thermal conductivity of amorphous silicone rubber is less affected by the chain length.The temperature dependence of thermal conductivity of silicone rubbers with different morphologies is trivial.The phonon density of states(DOS)is calculated and analyzed.The results indicate that crystalline silicone rubber with aligned orientation has more low frequency phonons,longer phonon MFP,and shorter conducting path,which contribute to a larger thermal conductivity.
基金This work was subsidized by the Special Funds for Major State Basic Research Projects(No.2005CB623800).
文摘A novel EVA/unmodified nano-magnesium hydroxide （NMH）/silicone rubber ternary nanocomposite was prepared by using a special compound flame retardant of NMH and silicone rubber （CFR）. The flammability of the ternary composite was studied by cone calorimeter test （CCT）. Synergistic effect on flame retardancy was found between silicone rubber and NMH. EVA/CFR ternary nanocomposite showed the lowest peak heat release rate （PHRR） and mass loss rate （MLR） among the samples of virgin EVA, EVA composites. The synergistic flame retardancy of silicone rubber and NMH in EVA system is attributed to the enhanced char layers in the condensed phase that prevents the heat and mass transfer in the fire.
基金supported by the Key Special Program on the S&T for the Pollution Control and Treatment of Water Bodies (No.2017ZX07603-003)。
文摘The natural attapulgite(NAPT)was disaggregated by high-pressure homogenization technology combined with extrusion process to prepare the attapulgite with disaggregated rod crystal bundles(DAPT)and large specific surface area of 133.7 m^(2)/g.NAPT and DAPT were incorporated into the silicone rubber to obtain the composite NAPTSR and DAPT-SR by mechanical blending method,respectively.After thermal oxidative ageing at 300℃ for 0.5 h,temperature for the 5%weight loss increased greatly from 385℃ of the neat silicone rubber to 396-399℃ with addition of NAPT and DAPT.NAPT and DAPT enhanced the interaction between the filler nanoparticles and rubber matrix thus inhibited the nanoparticle agglomeration.The conservation rate of the side methyl group in NAPT-SR and DAPT-SR was greatly improved after ageing.Therefore,the thermal oxidative degradation and ageing performance of the silicone rubber composites was significantly reinforced.Moreover,DAPT could greatly restrain the growth of nanoparticles after ageing.Therefore,DAPT-SR showed the better retention of tensile strength(40.6%),elongation at break(34.9%)and tear strength(30.1%)compared with the corresponding mechanical properties of the neat silicone rubber(10.6%,7.4%,and 5.0%)after ageing.
文摘The dynamic stiffness and the specific damping energy, as well as the vibration response characteristics of a silicone rubber isolator were researched. The results of the vibration test showed that the silicone rubber isolator was excellent in the performance of vibration control. The dynamic stiffness and the damping characteristics were non-linear. From the comparison between experimental results and simulation analysis, the displacement transmissibility characteristics of the isolator were obtained. As a result, the dynamic characteristics of the isolator could be accurately described by the quadratic type non-linear terms at small amolitude.
文摘The damage effects and mechanisms of proton irradiation with 50-200 keV energy to space-grade methyl silicone rubber was performed using a ground-based simulator for space irradiation environment. The changes in surface morphology, mechanicai properties, cross-linking density, glass temperature, infrared attenuated total reflection spectrum, mass spectrum and pyrolysis gas chromatography-mass spectrum indicated that, under lower energy, the proton irradiation would induce cross-linking effect, resulting in an increase in tensile strengths and hardness of the methyl silicon rubber. However, after the irradiation of protons for more than 150 keV, the irradiation induced degradation, which decreased the tensile strengths and hardness, became a dominant effect. A macromolecular network destruction modei for the silicone rubber radiated vvith the protons was proposed.
文摘It is urgent to carry out detailed research on storage performance of rubber sealing ring to get the criterion for its storage life. This paper acquires material ageing regularity by theoretical analysis and experimental confirmation. On this condition, failure mode and failure criterion of typical sealing structure is studied, and the failure mechanism is found. Thus by analyzing the stress distribution, the relationship between ageing state and sealing condition is established. Rationalization proposal is put forward and storage life of sealing ring is evaluated. The research mentionedabove has special reference to the design of sealing structures and can provide reference for prolonging their service life.
基金supported in part by National Natural Science Foundation of China (Grant No. 51677105)Key project of Shenzhen Technology Innovation Plan (JSGG20170412151407005)
文摘An atmospheric-pressure plasma jet array specially designed for HTV silicone rubber treatment is reported in this paper. Stable plasma containing highly energetic active particles was uniformly generated in the plasma jet array. The discharge pattern was affected by the applied voltage. The divergence phenomenon was observed at low gas flow rate and abated when the flow rate increased.Temperature of the plasma plume is close to room temperature which makes it feasible for temperature-sensitive material treatment. Hydrophobicity of contaminated HTV silicone rubber was significantly improved after quick exposure of the plasma jet array, and the effective treatment area reached 120 mm？×？50 mm（length？×？width）. Reactive particles in the plasma accelerate accumulation of the hydrophobic molecules, namely low molecular weight silicone chains, on the contaminated surface, which result in a hydrophobicity improvement of the HTV silicone rubber.
