How to restore the destroyed forest after forest fire is a key question that man must face. This paper reviewed the research situation and history on the forest restoration burned blanks and summed up the research met...How to restore the destroyed forest after forest fire is a key question that man must face. This paper reviewed the research situation and history on the forest restoration burned blanks and summed up the research methods used into four scales: seed-bank scale, community scale, ecosystem scale and landscape scale. The new technologies such as GIS & Remote Sensing used to vegetation restoration were also summarized. The strategies and developing trend of vegetation restoration research on burned blanks were discussed.展开更多
Daxing抋n Mountains was one of the most important forest areas in China, but it was also an area which was prone to suffering forest fire. The catastrophic forest fire that occurred in Daxing抋n Mountains on May 6, 19...Daxing抋n Mountains was one of the most important forest areas in China, but it was also an area which was prone to suffering forest fire. The catastrophic forest fire that occurred in Daxing抋n Mountains on May 6, 1987 devastated more than 1.33?06 hm2 of natural forests, which leaded to the formation of some mosaic areas with different burn intensities. Two forest farms of Tuqiang Forest Bureau (124?5-122?8E, 53?4-52?5N) were chosen as a typical area to analyze the post-fire landscape change by drawing and comparing the two digital forest stand maps of 1987 and 2000. The landscape lands of forest were classi-fied into 12 types: coniferous forest, broadleaf forest, needle-broadleaf mixed forest, shrub, nursery, harvested area, burned blanks, agricultural land, swamp, water, built-up, grass. The results showed that: 1) The burned blanks was almost restored, some of them mainly converted into broadleaf forest land during the process of natural restoration, and coniferous forest land by the artificial re-forestation, and the others almost changed into swamp or grass land; 2) The proportion of forest area increased from 47.6% in 1987 to 81.3% in 2002. Therefore, a few management countermeasures, such as the enhancing peoples consciousness of fire-proofing and constructing species diversity, were put forward for forest sustainable development.展开更多
The process of laser bull welding of zinc-coated steel（SGCD3 and WLZn）blanks was presented.whose edges were prepared by laser cutting.The properties of the butt joints.such as tensile strength.bending,stamping.weld ...The process of laser bull welding of zinc-coated steel（SGCD3 and WLZn）blanks was presented.whose edges were prepared by laser cutting.The properties of the butt joints.such as tensile strength.bending,stamping.weld shape,and corrosion-resisant were tested.The experiments of laser cutting and welding were carried ont on a custom-made system designed.which is a set of equipment for wide sheet butt welding based on a laser cutting-welding combination process.The experiments proved the technological feasibility of laser butt welding for thin zinc coated steel sheets whose edges were prepared by laser cutting on the same equipment.展开更多
Based on the elastoplastic mechanical properties of the weld and heat affected zone metals obtained by a nanoindentation test, a theoretical calculation model was established for the forming limit diagram（FLD） of ta...Based on the elastoplastic mechanical properties of the weld and heat affected zone metals obtained by a nanoindentation test, a theoretical calculation model was established for the forming limit diagram（FLD） of tailor-welded blanks（TWBs） on the basis of plastic constitutive relations and Hosford yield criteria. Hemispherical punch bulging tests were performed to verify the FLD theoretical calculation results. The results demonstrated that not only the FLD theoretical calculation of base materials but also that of TWBs had a good agreement with their experiments. Besides, poorer formability of TWBs caused its FLD significantly lower than that of base materials. The theoretical calculation model offers a reliable approach to obtain the specific FLD of TWBs.展开更多
The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanica...The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.展开更多
A heat resistant aluminum alloy pipe blank with dimensions of d 700/300 mm×1 200 mm was prepared by the multi layer spray deposition technology. Optical microscopy, X ray diffractometry and transmission electron ...A heat resistant aluminum alloy pipe blank with dimensions of d 700/300 mm×1 200 mm was prepared by the multi layer spray deposition technology. Optical microscopy, X ray diffractometry and transmission electron microscopy were used to analyze its morphologies and microstructures. The results show that the microstructures of the pipe blank are homogeneous and the precipitates are uniformly distributed d 25～70 nm spherical or sphere like Al 12 (Fe,V) 3Si particles, its mechanical properties at room temperature and 350 ℃ after densification by extrusion are σ b=412 MPa, δ =7.6% and σ b=187 MPa, δ =7.6%, respectively. The analyses indicate that the proper match of the motion rates of atomizer and substrate can produce deposited blanks with uniform thickness and relatively high cooling rate.展开更多
In this study,the forming behaviour of dissimilar welded blanks was studied.Welded blanks were prepared with friction stir welding processwith different types of tool pin profiles.Welded blanks were developed with fix...In this study,the forming behaviour of dissimilar welded blanks was studied.Welded blanks were prepared with friction stir welding processwith different types of tool pin profiles.Welded blanks were developed with fixedfriction stir welding process parameters by varying the tool pin profiles.The forming behaviour of welded blanks were analyzed with the limiting dome height test in biaxial stretch forming condition.The results reveal that the formability of welded joints are made with the square pin tool exhibited a better formabilitybehaviour when compared with other profiled tools,this is due to sufficient amount heat generation and high static volume to dynamic volume ratio.展开更多
The effect of commercial frequency electromagnetic field on the solidification structure and mechanical propertiesof copper hollow blanks prepared by horizontal continuous casting method was investigated. The results ...The effect of commercial frequency electromagnetic field on the solidification structure and mechanical propertiesof copper hollow blanks prepared by horizontal continuous casting method was investigated. The results show thatwhen the electromagnetic field is imposed, columnar grains are evidently refined and fine equiaxed grains areobtained in the inner side of the cross-section. Moreover, with the increase of input current, the equiaxed grain regionwidens and the grains distribute more uniformly in the circumferential direction. Meanwhile, the mechanical properties areremarkably improved by the application of electromagnetic field. When the input current is 140 A, the tensile strengthincreases 15% and the elongation increases 10%. However, the electromagnetic field has no effect on the distribution ofmicroelements.展开更多
By using the method of mathematical calculation combined with experiment, the technological conditions of atomization deposition process for making tube blanks with even thickness were studied. The results show that i...By using the method of mathematical calculation combined with experiment, the technological conditions of atomization deposition process for making tube blanks with even thickness were studied. The results show that in the case of the substrate rotating and translating simultaneously, when the ratio of the rotation frequency to the translational velocity is very large, and the other deposition conditions are suitable, tube blanks with even thickness and high density can be produced, and the actual deposition efficiency will be highest.展开更多
Teflon-pad shaping process of circular metal blanks into quasi-cup specimens is investigated by theoretical and experimental methods in the quasi-static condition. In the experiments, circular metal sheets are formed ...Teflon-pad shaping process of circular metal blanks into quasi-cup specimens is investigated by theoretical and experimental methods in the quasi-static condition. In the experiments, circular metal sheets are formed into the quasi-cup samples by compressing them between a Teflon-filled die and a rigid punch with desirable shape. To investigate influences of different parameters on the forming progress, 12 rigid punches with different dimensions, two blank material types of aluminum and galvanized iron, three blank thicknesses of 0.6, 1.1 and 1.5 mm, and two Teflon-fillers of PVC and polyurethane are used in several experimental tests. In the analytical part, theoretical deformation models of metal blank and Teflon-filler are introduced and based on energy method, energy absorptions by the blank and Teflon-filler are calculated to derive a theoretical formula for predicting total required energy of the forming process. For this purpose, several energy absorption mechanisms are considered in the blank and filler. Furthermore, predictions by theoretical equation are compared with the corresponding experimental tests to study the verity of the calculated formulas. Theoretical and experimental results illustrate change trend of forming energy with respect to blank thickness. Also, the performed forming tests show that when external cone angle of rigid punch with respect to the horizontal direction increases, forming energy increases nonlinearly; and when the depth of spherical part of rigid punch increases, the probability of rupture increases. Additionally, the experiments demonstrate that there is a direct relationship between the forming energy and flow stress of the blanks. Furthermore, experimental observations illustrate that forming energy of a certain blank with PVC Teflon-filler is higher than that of a similar specimen with polyurethane Teflon-filler; but, the probability of wrinkling decreases when PVC Teflon-pad is used as the filler; and it is advantage of PVC Teflon-filler with respect to polyurethane Teflon.展开更多
To further reduce the weight of tailor-welded blanks (TWBs) parts,the thicker material of conventional TWBs were replaced by high-strength steel (HSS).However,designers need to determine the thickness of HSS sheet by ...To further reduce the weight of tailor-welded blanks (TWBs) parts,the thicker material of conventional TWBs were replaced by high-strength steel (HSS).However,designers need to determine the thickness of HSS sheet by trial and error,without theoretical foundation.In this paper,analytical models were developed to predict the thickness or the mechanical parameters of HSS sheet.In the case of limit dome height (LDH) tests,simulations and experiments were performed to verify the accuracy of the proposed models in terms of LDH and weld line movement.Comparison to numerical and experimental results demonstrates the accuracy of the methodology.The analytical models can predict the mechanical characteristics or the thickness of HSS sheet used in place of the thicker side of TWBs,which provide designers a valuable tool to design HSS TWBs.展开更多
The theoretical and technological achievements in the damage mechanism and evaluation model obtained through the national basic research program“Key Fundamental Scientific Problems on Mechanical Equipment Remanufactu...The theoretical and technological achievements in the damage mechanism and evaluation model obtained through the national basic research program“Key Fundamental Scientific Problems on Mechanical Equipment Remanufacturing”are reviewed in this work.Large centrifugal compressor impeller blanks were used as the study object.The materials of the blanks were FV520B and KMN.The mechanism and evaluation model of ultra-high cycle fatigue,erosion wear,and corrosion damage were studied via theoretical calculation,finite element simulation,and experimentation.For ultra-high cycle fatigue damage,the characteristics of ultra-high cycle fatigue of the impeller material were clarified,and prediction models of ultra-high cycle fatigue strength were established.A residual life evaluation technique based on the“b-HV-N”(where b was the nonlinear parameter,HV was the Vickers hardness,and N was the fatigue life)double criterion method was proposed.For erosion wear,the flow field of gas-solid two-phase flow inside the impeller was simulated,and the erosion wear law was clarified.Two models for erosion rate and erosion depth calculation were established.For corrosion damage,the electrochemical and stress corrosion behaviors of the impeller material and welded joints in H2S/CO2 environment were investigated.KISCC(critical stress intensity factor)and da/dt(crack growth rate,where a is the total crack length and t is time)varied with H2S concentration and temperature,and their variation laws were revealed.Through this research,the key scientific problems of the damage behavior and mechanism of remanufacturing objects in the multi-strength field and cross-scale were solved.The findings provide theoretical and evaluation model support for the analysis and evaluation of large centrifugal compressor impellers before remanufacturing.展开更多
Blank holder force(BHF)is a crucial parameter in deep drawing,having close relation with the forming quality of sheet metal.However,there are different BHFs maintaining the best forming effect in different stages of d...Blank holder force(BHF)is a crucial parameter in deep drawing,having close relation with the forming quality of sheet metal.However,there are different BHFs maintaining the best forming effect in different stages of deep drawing.The variable blank holder force(VBHF)varying with the drawing stage can overcome this problem at an extent.The optimization of VBHF is to determine the optimal BHF in every deep drawing stage.In this paper,a new heuristic optimization algorithm named Jaya is introduced to solve the optimization efficiently.An improved“Quasi-oppositional”strategy is added to Jaya algorithm for improving population diversity.Meanwhile,an innovated stop criterion is added for better convergence.Firstly,the quality evaluation criteria for wrinkling and tearing are built.Secondly,the Kriging models are developed to approximate and quantify the relation between VBHF and forming defects under random sampling.Finally,the optimization models are established and solved by the improved QO-Jaya algorithm.A VBHF optimization example of component with complicated shape and thin wall is studied to prove the effectiveness of the improved Jaya algorithm.The optimization results are compared with that obtained by other algorithms based on the TOPSIS method.展开更多
Experimental and numerical analyses for the effect of the thickness of gap generator blank（GGB） on the formability of the outer blanks were investigated. The thickness of the GGB has the greatest impact on the thinn...Experimental and numerical analyses for the effect of the thickness of gap generator blank（GGB） on the formability of the outer blanks were investigated. The thickness of the GGB has the greatest impact on the thinning of the lowest blank. In addition, the friction at different regions and the additional interlayer contacts can also affect the thinning of different regions as well as increase the punch force. This work will enhance the understanding of simultaneous multi-layered blanks forming and will help the composite design engineers to tailor requirement-specific hybrid parts such as fiber metal laminates（FMLs） and functionally graded structures（FGSs） for hi-tech applications.展开更多
The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive...The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.展开更多
This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given...This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given control points on the tooth surface. The three meshing points are controlled to be on a predesigned straight contact path that meets the pre-designed parabolic function of transmission errors. Designed separately, the magnitude of transmission errors and the orientation of the contact path are subjected to precise control. In addition, in order to meet the manufacturing requirements, we suggest to modify the values of blank offset, one of the pinion machine tool-settings, and redesign pinion ma- chine tool-settings to ensure that the magnitude and the geometry of transmission errors should not be influenced apart from minor effects on the predesigned straight contact path. The proposed approach together with its ideas has been proven by a numerical example and the manufacturing practice of a pair of spiral bevel gears.展开更多
文摘How to restore the destroyed forest after forest fire is a key question that man must face. This paper reviewed the research situation and history on the forest restoration burned blanks and summed up the research methods used into four scales: seed-bank scale, community scale, ecosystem scale and landscape scale. The new technologies such as GIS & Remote Sensing used to vegetation restoration were also summarized. The strategies and developing trend of vegetation restoration research on burned blanks were discussed.
基金Under the auspices of the National Science Foundation of China (No. 30270225 40331008) and the Chinese Academy of Sciences (SCXZY0102).
文摘Daxing抋n Mountains was one of the most important forest areas in China, but it was also an area which was prone to suffering forest fire. The catastrophic forest fire that occurred in Daxing抋n Mountains on May 6, 1987 devastated more than 1.33?06 hm2 of natural forests, which leaded to the formation of some mosaic areas with different burn intensities. Two forest farms of Tuqiang Forest Bureau (124?5-122?8E, 53?4-52?5N) were chosen as a typical area to analyze the post-fire landscape change by drawing and comparing the two digital forest stand maps of 1987 and 2000. The landscape lands of forest were classi-fied into 12 types: coniferous forest, broadleaf forest, needle-broadleaf mixed forest, shrub, nursery, harvested area, burned blanks, agricultural land, swamp, water, built-up, grass. The results showed that: 1) The burned blanks was almost restored, some of them mainly converted into broadleaf forest land during the process of natural restoration, and coniferous forest land by the artificial re-forestation, and the others almost changed into swamp or grass land; 2) The proportion of forest area increased from 47.6% in 1987 to 81.3% in 2002. Therefore, a few management countermeasures, such as the enhancing peoples consciousness of fire-proofing and constructing species diversity, were put forward for forest sustainable development.
文摘The process of laser bull welding of zinc-coated steel（SGCD3 and WLZn）blanks was presented.whose edges were prepared by laser cutting.The properties of the butt joints.such as tensile strength.bending,stamping.weld shape,and corrosion-resisant were tested.The experiments of laser cutting and welding were carried ont on a custom-made system designed.which is a set of equipment for wide sheet butt welding based on a laser cutting-welding combination process.The experiments proved the technological feasibility of laser butt welding for thin zinc coated steel sheets whose edges were prepared by laser cutting on the same equipment.
基金Project(51275444) supported by the National Natural Science Foundation of ChinaProject(20121333110003) supported by the Specialized Research Fund for the Doctoral Program of Higher Education,China+1 种基金Project(E2014203271) supported by the Natural Science Foundation–Steel and Iron Foundation of Hebei ProvinceChina
文摘Based on the elastoplastic mechanical properties of the weld and heat affected zone metals obtained by a nanoindentation test, a theoretical calculation model was established for the forming limit diagram（FLD） of tailor-welded blanks（TWBs） on the basis of plastic constitutive relations and Hosford yield criteria. Hemispherical punch bulging tests were performed to verify the FLD theoretical calculation results. The results demonstrated that not only the FLD theoretical calculation of base materials but also that of TWBs had a good agreement with their experiments. Besides, poorer formability of TWBs caused its FLD significantly lower than that of base materials. The theoretical calculation model offers a reliable approach to obtain the specific FLD of TWBs.
基金Supported by National Natural Science Foundation of China(Grant No.51275444)Specialized Research Fund for the Doctoral Program of Higher Education(Grant No.20121333110003)Natural Science Foundation-Steel and Iron Foundation of Hebei Province,China(Grant No.E2014203271)
文摘The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.
文摘A heat resistant aluminum alloy pipe blank with dimensions of d 700/300 mm×1 200 mm was prepared by the multi layer spray deposition technology. Optical microscopy, X ray diffractometry and transmission electron microscopy were used to analyze its morphologies and microstructures. The results show that the microstructures of the pipe blank are homogeneous and the precipitates are uniformly distributed d 25～70 nm spherical or sphere like Al 12 (Fe,V) 3Si particles, its mechanical properties at room temperature and 350 ℃ after densification by extrusion are σ b=412 MPa, δ =7.6% and σ b=187 MPa, δ =7.6%, respectively. The analyses indicate that the proper match of the motion rates of atomizer and substrate can produce deposited blanks with uniform thickness and relatively high cooling rate.
文摘In this study,the forming behaviour of dissimilar welded blanks was studied.Welded blanks were prepared with friction stir welding processwith different types of tool pin profiles.Welded blanks were developed with fixedfriction stir welding process parameters by varying the tool pin profiles.The forming behaviour of welded blanks were analyzed with the limiting dome height test in biaxial stretch forming condition.The results reveal that the formability of welded joints are made with the square pin tool exhibited a better formabilitybehaviour when compared with other profiled tools,this is due to sufficient amount heat generation and high static volume to dynamic volume ratio.
文摘The effect of commercial frequency electromagnetic field on the solidification structure and mechanical propertiesof copper hollow blanks prepared by horizontal continuous casting method was investigated. The results show thatwhen the electromagnetic field is imposed, columnar grains are evidently refined and fine equiaxed grains areobtained in the inner side of the cross-section. Moreover, with the increase of input current, the equiaxed grain regionwidens and the grains distribute more uniformly in the circumferential direction. Meanwhile, the mechanical properties areremarkably improved by the application of electromagnetic field. When the input current is 140 A, the tensile strengthincreases 15% and the elongation increases 10%. However, the electromagnetic field has no effect on the distribution ofmicroelements.
文摘By using the method of mathematical calculation combined with experiment, the technological conditions of atomization deposition process for making tube blanks with even thickness were studied. The results show that in the case of the substrate rotating and translating simultaneously, when the ratio of the rotation frequency to the translational velocity is very large, and the other deposition conditions are suitable, tube blanks with even thickness and high density can be produced, and the actual deposition efficiency will be highest.
文摘Teflon-pad shaping process of circular metal blanks into quasi-cup specimens is investigated by theoretical and experimental methods in the quasi-static condition. In the experiments, circular metal sheets are formed into the quasi-cup samples by compressing them between a Teflon-filled die and a rigid punch with desirable shape. To investigate influences of different parameters on the forming progress, 12 rigid punches with different dimensions, two blank material types of aluminum and galvanized iron, three blank thicknesses of 0.6, 1.1 and 1.5 mm, and two Teflon-fillers of PVC and polyurethane are used in several experimental tests. In the analytical part, theoretical deformation models of metal blank and Teflon-filler are introduced and based on energy method, energy absorptions by the blank and Teflon-filler are calculated to derive a theoretical formula for predicting total required energy of the forming process. For this purpose, several energy absorption mechanisms are considered in the blank and filler. Furthermore, predictions by theoretical equation are compared with the corresponding experimental tests to study the verity of the calculated formulas. Theoretical and experimental results illustrate change trend of forming energy with respect to blank thickness. Also, the performed forming tests show that when external cone angle of rigid punch with respect to the horizontal direction increases, forming energy increases nonlinearly; and when the depth of spherical part of rigid punch increases, the probability of rupture increases. Additionally, the experiments demonstrate that there is a direct relationship between the forming energy and flow stress of the blanks. Furthermore, experimental observations illustrate that forming energy of a certain blank with PVC Teflon-filler is higher than that of a similar specimen with polyurethane Teflon-filler; but, the probability of wrinkling decreases when PVC Teflon-pad is used as the filler; and it is advantage of PVC Teflon-filler with respect to polyurethane Teflon.
基金Ministry of Education of PRC for the financial support through Ph.D.Programs Foundation
文摘To further reduce the weight of tailor-welded blanks (TWBs) parts,the thicker material of conventional TWBs were replaced by high-strength steel (HSS).However,designers need to determine the thickness of HSS sheet by trial and error,without theoretical foundation.In this paper,analytical models were developed to predict the thickness or the mechanical parameters of HSS sheet.In the case of limit dome height (LDH) tests,simulations and experiments were performed to verify the accuracy of the proposed models in terms of LDH and weld line movement.Comparison to numerical and experimental results demonstrates the accuracy of the methodology.The analytical models can predict the mechanical characteristics or the thickness of HSS sheet used in place of the thicker side of TWBs,which provide designers a valuable tool to design HSS TWBs.
文摘The theoretical and technological achievements in the damage mechanism and evaluation model obtained through the national basic research program“Key Fundamental Scientific Problems on Mechanical Equipment Remanufacturing”are reviewed in this work.Large centrifugal compressor impeller blanks were used as the study object.The materials of the blanks were FV520B and KMN.The mechanism and evaluation model of ultra-high cycle fatigue,erosion wear,and corrosion damage were studied via theoretical calculation,finite element simulation,and experimentation.For ultra-high cycle fatigue damage,the characteristics of ultra-high cycle fatigue of the impeller material were clarified,and prediction models of ultra-high cycle fatigue strength were established.A residual life evaluation technique based on the“b-HV-N”(where b was the nonlinear parameter,HV was the Vickers hardness,and N was the fatigue life)double criterion method was proposed.For erosion wear,the flow field of gas-solid two-phase flow inside the impeller was simulated,and the erosion wear law was clarified.Two models for erosion rate and erosion depth calculation were established.For corrosion damage,the electrochemical and stress corrosion behaviors of the impeller material and welded joints in H2S/CO2 environment were investigated.KISCC(critical stress intensity factor)and da/dt(crack growth rate,where a is the total crack length and t is time)varied with H2S concentration and temperature,and their variation laws were revealed.Through this research,the key scientific problems of the damage behavior and mechanism of remanufacturing objects in the multi-strength field and cross-scale were solved.The findings provide theoretical and evaluation model support for the analysis and evaluation of large centrifugal compressor impellers before remanufacturing.
基金Supported by National Key Research and Development Program of China(Grant No.2022YFB3304200)National Natural Science Foundation of China(Grant No.52075479)Taizhou Municipal Science and Technology Project of China(Grant No.1801gy23).
文摘Blank holder force(BHF)is a crucial parameter in deep drawing,having close relation with the forming quality of sheet metal.However,there are different BHFs maintaining the best forming effect in different stages of deep drawing.The variable blank holder force(VBHF)varying with the drawing stage can overcome this problem at an extent.The optimization of VBHF is to determine the optimal BHF in every deep drawing stage.In this paper,a new heuristic optimization algorithm named Jaya is introduced to solve the optimization efficiently.An improved“Quasi-oppositional”strategy is added to Jaya algorithm for improving population diversity.Meanwhile,an innovated stop criterion is added for better convergence.Firstly,the quality evaluation criteria for wrinkling and tearing are built.Secondly,the Kriging models are developed to approximate and quantify the relation between VBHF and forming defects under random sampling.Finally,the optimization models are established and solved by the improved QO-Jaya algorithm.A VBHF optimization example of component with complicated shape and thin wall is studied to prove the effectiveness of the improved Jaya algorithm.The optimization results are compared with that obtained by other algorithms based on the TOPSIS method.
基金Project(2010DFA52030)supported by the International Scientific Cooperation,ChinaProject(51175024)supported by the National Natural Science Foundation of China
文摘Experimental and numerical analyses for the effect of the thickness of gap generator blank（GGB） on the formability of the outer blanks were investigated. The thickness of the GGB has the greatest impact on the thinning of the lowest blank. In addition, the friction at different regions and the additional interlayer contacts can also affect the thinning of different regions as well as increase the punch force. This work will enhance the understanding of simultaneous multi-layered blanks forming and will help the composite design engineers to tailor requirement-specific hybrid parts such as fiber metal laminates（FMLs） and functionally graded structures（FGSs） for hi-tech applications.
基金Project(P2014-15)supported by the State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology,ChinaProject supported by the Beijing Laboratory of Metallic Materials and Processing for Modern Transportation,China
文摘The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.
基金National Natural Science Foundation of China (50475148)Aeronautical Science Foundation of China (04C53015)Areonautical Sci-tech Innovation Foundation of China (07B53004)
文摘This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given control points on the tooth surface. The three meshing points are controlled to be on a predesigned straight contact path that meets the pre-designed parabolic function of transmission errors. Designed separately, the magnitude of transmission errors and the orientation of the contact path are subjected to precise control. In addition, in order to meet the manufacturing requirements, we suggest to modify the values of blank offset, one of the pinion machine tool-settings, and redesign pinion ma- chine tool-settings to ensure that the magnitude and the geometry of transmission errors should not be influenced apart from minor effects on the predesigned straight contact path. The proposed approach together with its ideas has been proven by a numerical example and the manufacturing practice of a pair of spiral bevel gears.
