Control of dust in underground coal mines is critical for mitigating both safety and health hazards.For decades,the National Institute of Occupational Safety and Health(NIOSH)has led research to evaluate the effective...Control of dust in underground coal mines is critical for mitigating both safety and health hazards.For decades,the National Institute of Occupational Safety and Health(NIOSH)has led research to evaluate the effectiveness of various dust control technologies in coal mines.Recent studies have included the evaluation of auxiliary scrubbers to reduce respirable dust downstream of active mining and the use of canopy air curtains(CACs)to reduce respirable dust in key operator positions.While detailed dust characterization was not a focus of such studies,this is a growing area of interest.Using preserved filter samples from three previous NIOSH studies,the current work aims to explore the effect of two different scrubbers(one wet and one dry)and a roof bolter CAC on respirable dust composition and particle size distribution.For this,the preserved filter samples were analyzed by thermogravimetric analysis and/or scanning electron microscopy with energy dispersive X-ray.Results indicate that dust composition was not appreciably affected by either scrubber or the CAC.However,the wet scrubber and CAC appeared to decrease the overall particle size distribution.Such an effect of the dry scrubber was not consistently observed,but this is probably related to the particular sampling location downstream of the scrubber which allowed for significant mixing of the scrubber exhaust and other return air.Aside from the insights gained with respect to the three specific dust control case studies revisited here,this work demonstrates the value of preserved dust samples for follow-up investigation more broadly.展开更多
Testing was completed on an earlier roof bolter CAC that used slots to provide a perimeter airflow. NIOSH tested it due to its unique design that differed from canopies that provided uniform airflow. Based upon NIOSH ...Testing was completed on an earlier roof bolter CAC that used slots to provide a perimeter airflow. NIOSH tested it due to its unique design that differed from canopies that provided uniform airflow. Based upon NIOSH recommendations from the earlier testing, a 3rd generation roof bolter CAC has been developed by J.H. Fletcher & Co. The changes to this CAC involve design modifications to the plenum outlets, using a single row of outlets on the perimeter and a different material for the plenum. This laboratory testing was a continuation of the original perimeter slotted CAC design. Using gravimetric and instantaneous sampling of respirable dust concentrations underneath and outside of the CAC. the laboratory testing was completed using three different blower fans that delivered differing airflows. The maximum plenum airflow velocities ranged from 2.34 to 3.64 m/s (460-716 fpm). Results showed plenum respirable dust concentrations ranging from 34.6% to 49.3% lower than respirable dust concentrations outside the plenum protection zone, thus showing an improvement in protection for the roof bolter operators.展开更多
A 3rd generation roof bolter canopy air curtain(CAC)has been developed and constructed by J.H.Fletcher&Co.,Inc.As with the previous generation of the CAC,this design uses the principle of providing uniform airflow...A 3rd generation roof bolter canopy air curtain(CAC)has been developed and constructed by J.H.Fletcher&Co.,Inc.As with the previous generation of the CAC,this design uses the principle of providing uniform airflow across the canopy area as recommended by the National Institute for Occupational Safety and Health.The new modifications include a plenum that is constructed of a single flat aluminum plate,smaller-diameter airflow openings,and a single row of perimeter nozzles designed to prevent mine air contaminated by respirable dust from entering the CAC protection zone.Field testing was conducted on this new 3rd generation design showing reductions in coal mine respirable dust exposure for roof bolter operators.Dust control efficiencies for the CAC for the left bolter operator(intake side)ranged from approximately 26%–60%,while the efficiencies for the CAC for the right bolter operator(return side)ranged from 3%to 47%.展开更多
A 2nd generation roof bolter canopy air curtain(CAC)design was tested by National Institute for Occupational Safety and Health(NIOSH)at a Midwestern underground coal mine.During the study,the roof bolter never operate...A 2nd generation roof bolter canopy air curtain(CAC)design was tested by National Institute for Occupational Safety and Health(NIOSH)at a Midwestern underground coal mine.During the study,the roof bolter never operated downwind of the continuous miner.Using a combination of personal Data Rams(pDR)and gravimetric samplers,the dust control efficiency of the roof bolter CAC was ascertained.Performance evaluation was determined using three methods:(1)comparing roof bolter operator concentrations underneath the CAC to roof bolter concentrations outside the CAC,(2)comparing roof bolter operator concentrations underneath the CAC to the concentrations at the rear of the bolter,and finally,(3)using the gravimetric data directly underneath the CAC to correct roof bolter operator concentrations underneath the CAC and comparing them to the concentrations at the rear of the bolter.Method 1 dust control efficiencies ranged from 53.9%to 60.4%.Method 2 efficiencies ranged from 150.5%to 52.2%,and Method 3 efficiencies ranged from 40.7%to 91%.Reasons for negative and low dust control efficiencies are provided in this paper and include:incorrect sampling locations,large distance between CAC and operator,and contamination of intake air from line curtain.Low dust concentrations encountered during the testing made it difficult to discern whether differences in concentrations were due to the CAC or due to variances inherent in experimental dust measurement.However,the analyses,especially the Method 3 analysis,show that the CAC can be an effective dust control device.展开更多
There were 37 longwall faces operating in mines in the United States in 2019.The average panel width for these longwalls was approximately 368.5 m(1209 ft).This translates to a range of approximately 170-240 shields p...There were 37 longwall faces operating in mines in the United States in 2019.The average panel width for these longwalls was approximately 368.5 m(1209 ft).This translates to a range of approximately 170-240 shields per longwall,depending upon the width of shield.The movement of longwall shields is a significant contributor to respirable dust overexposures to longwall operators.Foam is expected to have the potential to reduce this shield dust generation.The foam is applied to the area on the roof between the coal face and the shield tip after the shearer passes.In this study,the longwall shield dust simulator was used to test three foam agents for their ability to control dust from longwall shield movements.Results showed that at low-velocity ventilation(≈3.0 m/s(600 fpm))all foam agents were able to produce dust reduction levels of at least 45%.At high-velocity ventilation(≈5.1 m/s(1000 fpm)),the reductions were lower and more variable,ranging from being undeterminable for one foam agent to having 46%-63%reductions for the other two foam agents,with one instance of an increase in dust concentration.Overall,the use of foam agents can provide longwall shield dust control.Important factors are roof coverage and the ability of foam to remain on the roof for extended time periods.展开更多
基金CDC/NIOSH for funding this research(75D30119C05529)。
文摘Control of dust in underground coal mines is critical for mitigating both safety and health hazards.For decades,the National Institute of Occupational Safety and Health(NIOSH)has led research to evaluate the effectiveness of various dust control technologies in coal mines.Recent studies have included the evaluation of auxiliary scrubbers to reduce respirable dust downstream of active mining and the use of canopy air curtains(CACs)to reduce respirable dust in key operator positions.While detailed dust characterization was not a focus of such studies,this is a growing area of interest.Using preserved filter samples from three previous NIOSH studies,the current work aims to explore the effect of two different scrubbers(one wet and one dry)and a roof bolter CAC on respirable dust composition and particle size distribution.For this,the preserved filter samples were analyzed by thermogravimetric analysis and/or scanning electron microscopy with energy dispersive X-ray.Results indicate that dust composition was not appreciably affected by either scrubber or the CAC.However,the wet scrubber and CAC appeared to decrease the overall particle size distribution.Such an effect of the dry scrubber was not consistently observed,but this is probably related to the particular sampling location downstream of the scrubber which allowed for significant mixing of the scrubber exhaust and other return air.Aside from the insights gained with respect to the three specific dust control case studies revisited here,this work demonstrates the value of preserved dust samples for follow-up investigation more broadly.
文摘Testing was completed on an earlier roof bolter CAC that used slots to provide a perimeter airflow. NIOSH tested it due to its unique design that differed from canopies that provided uniform airflow. Based upon NIOSH recommendations from the earlier testing, a 3rd generation roof bolter CAC has been developed by J.H. Fletcher & Co. The changes to this CAC involve design modifications to the plenum outlets, using a single row of outlets on the perimeter and a different material for the plenum. This laboratory testing was a continuation of the original perimeter slotted CAC design. Using gravimetric and instantaneous sampling of respirable dust concentrations underneath and outside of the CAC. the laboratory testing was completed using three different blower fans that delivered differing airflows. The maximum plenum airflow velocities ranged from 2.34 to 3.64 m/s (460-716 fpm). Results showed plenum respirable dust concentrations ranging from 34.6% to 49.3% lower than respirable dust concentrations outside the plenum protection zone, thus showing an improvement in protection for the roof bolter operators.
文摘A 3rd generation roof bolter canopy air curtain(CAC)has been developed and constructed by J.H.Fletcher&Co.,Inc.As with the previous generation of the CAC,this design uses the principle of providing uniform airflow across the canopy area as recommended by the National Institute for Occupational Safety and Health.The new modifications include a plenum that is constructed of a single flat aluminum plate,smaller-diameter airflow openings,and a single row of perimeter nozzles designed to prevent mine air contaminated by respirable dust from entering the CAC protection zone.Field testing was conducted on this new 3rd generation design showing reductions in coal mine respirable dust exposure for roof bolter operators.Dust control efficiencies for the CAC for the left bolter operator(intake side)ranged from approximately 26%–60%,while the efficiencies for the CAC for the right bolter operator(return side)ranged from 3%to 47%.
文摘A 2nd generation roof bolter canopy air curtain(CAC)design was tested by National Institute for Occupational Safety and Health(NIOSH)at a Midwestern underground coal mine.During the study,the roof bolter never operated downwind of the continuous miner.Using a combination of personal Data Rams(pDR)and gravimetric samplers,the dust control efficiency of the roof bolter CAC was ascertained.Performance evaluation was determined using three methods:(1)comparing roof bolter operator concentrations underneath the CAC to roof bolter concentrations outside the CAC,(2)comparing roof bolter operator concentrations underneath the CAC to the concentrations at the rear of the bolter,and finally,(3)using the gravimetric data directly underneath the CAC to correct roof bolter operator concentrations underneath the CAC and comparing them to the concentrations at the rear of the bolter.Method 1 dust control efficiencies ranged from 53.9%to 60.4%.Method 2 efficiencies ranged from 150.5%to 52.2%,and Method 3 efficiencies ranged from 40.7%to 91%.Reasons for negative and low dust control efficiencies are provided in this paper and include:incorrect sampling locations,large distance between CAC and operator,and contamination of intake air from line curtain.Low dust concentrations encountered during the testing made it difficult to discern whether differences in concentrations were due to the CAC or due to variances inherent in experimental dust measurement.However,the analyses,especially the Method 3 analysis,show that the CAC can be an effective dust control device.
文摘There were 37 longwall faces operating in mines in the United States in 2019.The average panel width for these longwalls was approximately 368.5 m(1209 ft).This translates to a range of approximately 170-240 shields per longwall,depending upon the width of shield.The movement of longwall shields is a significant contributor to respirable dust overexposures to longwall operators.Foam is expected to have the potential to reduce this shield dust generation.The foam is applied to the area on the roof between the coal face and the shield tip after the shearer passes.In this study,the longwall shield dust simulator was used to test three foam agents for their ability to control dust from longwall shield movements.Results showed that at low-velocity ventilation(≈3.0 m/s(600 fpm))all foam agents were able to produce dust reduction levels of at least 45%.At high-velocity ventilation(≈5.1 m/s(1000 fpm)),the reductions were lower and more variable,ranging from being undeterminable for one foam agent to having 46%-63%reductions for the other two foam agents,with one instance of an increase in dust concentration.Overall,the use of foam agents can provide longwall shield dust control.Important factors are roof coverage and the ability of foam to remain on the roof for extended time periods.
