To prolong the service lifetime of hot-section components used in marine environment at elevated tem-peratures,it is crucial to explore and develop high-temperature corrosion-resistant coatings.High-velocity oxygen fu...To prolong the service lifetime of hot-section components used in marine environment at elevated tem-peratures,it is crucial to explore and develop high-temperature corrosion-resistant coatings.High-velocity oxygen fuel(HVOF)sprayed NiCoCrAlY,Pt-modified NiCoCrAlY and pre-oxidized Pt-modified NiCoCrAlY coatings were prepared and investigated.This study is concerned with the performance of three coat-ings in a simulated marine environment based on the phase composition of corrosion products and mi-crostructure evolution of coating samples combined with first-principles density functional theory.The results show that the NiCoCrAlY coating was subject to accelerated corrosion and extensive aluminum depletion,leading to premature coating failure.The high-temperature corrosion resistance of Pt-modified NiCoCrAlY coating was found to be better than that of NiCoCrAlY coating.In contrast,the pre-oxidized Pt-modified NiCoCrAlY coating offered long-lasting protection and exhibited the best corrosion resistance,which is attributed to the positive synergistic effect between Pt modification and pre-oxidation.展开更多
A low-diffusion Ni Re Pt Al coating((Ni,Pt)Al outer layer in addition to a Re-rich diffusion barrier layer)was prepared on a Ni_(3)Al-base single crystal(SC)superalloy via electroplating and gaseous aluminizing treatm...A low-diffusion Ni Re Pt Al coating((Ni,Pt)Al outer layer in addition to a Re-rich diffusion barrier layer)was prepared on a Ni_(3)Al-base single crystal(SC)superalloy via electroplating and gaseous aluminizing treatments,wherein the electroplating procedures consisted of the composite deposition of Ni-Re followed by electroplating of Pt.In order to perform a comparison with conventional Ni Al and(Ni,Pt)Al coatings,the cyclic oxidation performance of the Ni Re Pt Al coating was evaluated at 1100 and 1150℃.We observed that the oxidation resistance of the Ni Re Pt Al coating was significantly improved by the greater presence of the residualβ-Ni Al phase in the outer layer and the lesser outward-diffusion of Mo from the substrate.In addition,the coating with the Re-rich diffusion barrier demonstrated a lower extent of interdiffusion into the substrate,where the thickness of the second reaction zone(SRZ)in the substrate alloy decreased by 25%.The mechanisms responsible for improving the oxidation resistance and decreasing the extent of SRZ formation are discussed,in which a particular attention is paid to the inhibition of the outward diffusion of Mo by the Re-based diffusion barrier.展开更多
Multicomponent alloys of Zr_(50)M_(50),Zr_(50)(M,Ag)_(50)and Zr_(50)(M,Pd)_(50)(M=Fe,Co,Ni,Cu)can be melt-spun to obtain amorphous ribbons.The maximum thickness for fully amorphous ribbons varies with composition in t...Multicomponent alloys of Zr_(50)M_(50),Zr_(50)(M,Ag)_(50)and Zr_(50)(M,Pd)_(50)(M=Fe,Co,Ni,Cu)can be melt-spun to obtain amorphous ribbons.The maximum thickness for fully amorphous ribbons varies with composition in the range 34-53μm.In contrast,fully amorphous ribbons are not obtainable for binary Zr_(50)Ni_(50)or ternary Zr_(50)(Ni,Cu)_(50)alloys.Heating-induced crystallization occurs through:two stages of amorphous[am]→[~(am')+B2]→[B2+B33]for Zr_(50)M_(50);and[am]→[am'+B2]→[B2+AgZr]for Zr_(50)(M,Ag)_(50);and a single stage of[am]→[B2]for Zr_(50)(M,Pd)_(50),while no B2 phase is formed for the binary and ternary Zr_(50)Q_(50)(Q=Ni or/and Cu)alloys.As-spun amorphous ribbons have good bending plasticity.Remarkably,Zr_(50)M_(50)ribbons in tension show 0.22-0.28%plastic elongation and work-hardening(the yield stress is~820 MPa,the fracture stress is~1200 MPa).When cold-rolled at room temperature to 30%reduction in thickness,Zr_(50)M_(50)ribbons show 10%increase in hardness,while retaining good bending plasticity.Cold-rolling induces precipitation of spheroidal B2 and irregular B33 particles,while deformation in tension induces B2,B33 and also plate-like monoclinic precipitates.The B2 and B33 particles form by polymorphic transformation,and include a high density of internal defects.This novel deformationinduced precipitation has not been recognized for any Zr_(50)Q_(50)binary or ternary alloys.The new multicomponent systems are encouraging for future progress as structural amorphous alloys.展开更多
Initial oxidation behavior of NiCoCrAlY coating prepared by arc-ion plating has been studied in air at 900, 1000 and 1100 ℃. The results showed that phase transformation from transient θ-Al_(2)O_(3) to α-Al_(2)O_(3...Initial oxidation behavior of NiCoCrAlY coating prepared by arc-ion plating has been studied in air at 900, 1000 and 1100 ℃. The results showed that phase transformation from transient θ-Al_(2)O_(3) to α-Al_(2)O_(3) was highly related to the temperature and oxidation time. The oxide scale in the initial stage was mainly composed of θ-Al_(2)O_(3) at 900 ℃. Instead, more amount of α-Al_(2)O_(3) emerged out with increasing oxidation temperature. The elemental distribution after oxidation confirmed that faster chromium diffusion to the oxide scale played an important role in the speedy transformation from θ-Al_(2)O_(3) to α-Al_(2)O_(3). Y segregation at scale/coating interface resulted in less cavity formation and hence improved the oxide scale adherence.展开更多
基金supported by the National Science and Technology Major Project(No.J2019-IV-0006-0074)the Key Research Program of the Chinese Academy of Sciences(No.ZDRW-CN-2021-2-2)+2 种基金the National Natural Science Foundation of China(No.52301116)support by the Joint Funds of the National Natural Science Foundation of China(“Ye Qisun”Science Funds,No.U2241251)the Innovation Engineering Project(No.211-XXXX-N106-01).
文摘To prolong the service lifetime of hot-section components used in marine environment at elevated tem-peratures,it is crucial to explore and develop high-temperature corrosion-resistant coatings.High-velocity oxygen fuel(HVOF)sprayed NiCoCrAlY,Pt-modified NiCoCrAlY and pre-oxidized Pt-modified NiCoCrAlY coatings were prepared and investigated.This study is concerned with the performance of three coat-ings in a simulated marine environment based on the phase composition of corrosion products and mi-crostructure evolution of coating samples combined with first-principles density functional theory.The results show that the NiCoCrAlY coating was subject to accelerated corrosion and extensive aluminum depletion,leading to premature coating failure.The high-temperature corrosion resistance of Pt-modified NiCoCrAlY coating was found to be better than that of NiCoCrAlY coating.In contrast,the pre-oxidized Pt-modified NiCoCrAlY coating offered long-lasting protection and exhibited the best corrosion resistance,which is attributed to the positive synergistic effect between Pt modification and pre-oxidation.
基金the Key-Area Research and Development Program of Guangdong Province(2019B010936001)financially supported by the National Natural Science Foundation of China(Grant Nos.51671202 and 51301184)。
文摘A low-diffusion Ni Re Pt Al coating((Ni,Pt)Al outer layer in addition to a Re-rich diffusion barrier layer)was prepared on a Ni_(3)Al-base single crystal(SC)superalloy via electroplating and gaseous aluminizing treatments,wherein the electroplating procedures consisted of the composite deposition of Ni-Re followed by electroplating of Pt.In order to perform a comparison with conventional Ni Al and(Ni,Pt)Al coatings,the cyclic oxidation performance of the Ni Re Pt Al coating was evaluated at 1100 and 1150℃.We observed that the oxidation resistance of the Ni Re Pt Al coating was significantly improved by the greater presence of the residualβ-Ni Al phase in the outer layer and the lesser outward-diffusion of Mo from the substrate.In addition,the coating with the Re-rich diffusion barrier demonstrated a lower extent of interdiffusion into the substrate,where the thickness of the second reaction zone(SRZ)in the substrate alloy decreased by 25%.The mechanisms responsible for improving the oxidation resistance and decreasing the extent of SRZ formation are discussed,in which a particular attention is paid to the inhibition of the outward diffusion of Mo by the Re-based diffusion barrier.
基金support from the Recruitment Program of Global Experts“1000 Talents Plan”(Grant No.WQ20121200052)the National Natural Science Foundation of China(Grant No.51771131)+2 种基金the Deanship of Scientific Research(DSR),at King Abdulaziz University,Jeddah,Saudi Arabia funded this project,under Grant No.(FP-101-42)the Ministry of Education and Science of the Russian Federation in the framework of the program aimed to increase the competitiveness of the National University of Science and Technology,“MISiS”(Grant No.K2-2019-002)support from the European Research Council under the European Union’s Horizon 2020 research and innovation program(Grant No.ERC-2015-Ad G-695487:Extend Glass)。
文摘Multicomponent alloys of Zr_(50)M_(50),Zr_(50)(M,Ag)_(50)and Zr_(50)(M,Pd)_(50)(M=Fe,Co,Ni,Cu)can be melt-spun to obtain amorphous ribbons.The maximum thickness for fully amorphous ribbons varies with composition in the range 34-53μm.In contrast,fully amorphous ribbons are not obtainable for binary Zr_(50)Ni_(50)or ternary Zr_(50)(Ni,Cu)_(50)alloys.Heating-induced crystallization occurs through:two stages of amorphous[am]→[~(am')+B2]→[B2+B33]for Zr_(50)M_(50);and[am]→[am'+B2]→[B2+AgZr]for Zr_(50)(M,Ag)_(50);and a single stage of[am]→[B2]for Zr_(50)(M,Pd)_(50),while no B2 phase is formed for the binary and ternary Zr_(50)Q_(50)(Q=Ni or/and Cu)alloys.As-spun amorphous ribbons have good bending plasticity.Remarkably,Zr_(50)M_(50)ribbons in tension show 0.22-0.28%plastic elongation and work-hardening(the yield stress is~820 MPa,the fracture stress is~1200 MPa).When cold-rolled at room temperature to 30%reduction in thickness,Zr_(50)M_(50)ribbons show 10%increase in hardness,while retaining good bending plasticity.Cold-rolling induces precipitation of spheroidal B2 and irregular B33 particles,while deformation in tension induces B2,B33 and also plate-like monoclinic precipitates.The B2 and B33 particles form by polymorphic transformation,and include a high density of internal defects.This novel deformationinduced precipitation has not been recognized for any Zr_(50)Q_(50)binary or ternary alloys.The new multicomponent systems are encouraging for future progress as structural amorphous alloys.
基金sponsored by the R&D Program in Key Fields of Guangdong Province(No.2019B010936001)the National Natural Science Foundation of China(Grant No.51671202)+1 种基金supported by the National Engineering Laboratory for Marine and Ocean Engineering Power System-Laboratory for Ocean Engineering Gas Turbine。
文摘Initial oxidation behavior of NiCoCrAlY coating prepared by arc-ion plating has been studied in air at 900, 1000 and 1100 ℃. The results showed that phase transformation from transient θ-Al_(2)O_(3) to α-Al_(2)O_(3) was highly related to the temperature and oxidation time. The oxide scale in the initial stage was mainly composed of θ-Al_(2)O_(3) at 900 ℃. Instead, more amount of α-Al_(2)O_(3) emerged out with increasing oxidation temperature. The elemental distribution after oxidation confirmed that faster chromium diffusion to the oxide scale played an important role in the speedy transformation from θ-Al_(2)O_(3) to α-Al_(2)O_(3). Y segregation at scale/coating interface resulted in less cavity formation and hence improved the oxide scale adherence.
