Titanium cenosphere syntactic foam of varying relative densities with coarse cenospheres was developed through powder metallurgy route at lower compaction loads. The cold compaction load was varied in the range of 60 ...Titanium cenosphere syntactic foam of varying relative densities with coarse cenospheres was developed through powder metallurgy route at lower compaction loads. The cold compaction load was varied in the range of 60 to 75 MPa to obtain the foams of different relative densities. A function of cold compaction load between crushing tendency of cenosphere and relative density was investigated. The compressive deformation behavior of these foams was studied, and empirical relationships among plateau stress, elastic modulus, densification strains and energy absorption are formulated considering their practical significance. The performance indices of the developed foam in comparison with dense titanium were studied and it was found that the foam is superior alternative to titanium for engineering applications.展开更多
In the present work,a compressible and lubricating space-holder material commonly known as "acrawax" was used to process Cu foams with various pore sizes and various porosities.The foams were processed witho...In the present work,a compressible and lubricating space-holder material commonly known as "acrawax" was used to process Cu foams with various pore sizes and various porosities.The foams were processed without using binders to avoid contamination of their metal matrices.The lubricant space-holder material was found to facilitate more uniform flow and distribution of metal powder around the surface of the space holder.In addition,the use of acrawax as a space-holder material yielded considerably dense cell walls,which are an essential prerequisite for better material properties.The foams processed with a smaller-sized space holder were found to exhibit better electrical and mechanical properties than those processed with a coarser-sized space holder.The isotropic pore shape,uniform pore distribution throughout the metal matrix,and uniform cell wall thickness were found to enhance the properties pertaining to fine-pore foam samples.The processed foams exhibit properties similar to those of the foams processed through the lost-carbonate sintering process.展开更多
Commercial aluminum(grade 1900) in rotary motion was exposed to slurry of sand in water.Samples were mounted at various angles and rotated at different speeds.Wear rate was calculated using mass loss measurement.The...Commercial aluminum(grade 1900) in rotary motion was exposed to slurry of sand in water.Samples were mounted at various angles and rotated at different speeds.Wear rate was calculated using mass loss measurement.The results show that wear rates increase with increasing impingement angle up to 90°.Contrary to the conventional understanding of maximum loss of ductile material at about 45° impingement angle,maximum wear rate was observed in case of the aluminum sample fixed at 90°.However,increasing rotation speed of the samples results in exponential increase in wear rate.The findings are substantiated with the metallographic study of worn surface.展开更多
文摘Titanium cenosphere syntactic foam of varying relative densities with coarse cenospheres was developed through powder metallurgy route at lower compaction loads. The cold compaction load was varied in the range of 60 to 75 MPa to obtain the foams of different relative densities. A function of cold compaction load between crushing tendency of cenosphere and relative density was investigated. The compressive deformation behavior of these foams was studied, and empirical relationships among plateau stress, elastic modulus, densification strains and energy absorption are formulated considering their practical significance. The performance indices of the developed foam in comparison with dense titanium were studied and it was found that the foam is superior alternative to titanium for engineering applications.
文摘In the present work,a compressible and lubricating space-holder material commonly known as "acrawax" was used to process Cu foams with various pore sizes and various porosities.The foams were processed without using binders to avoid contamination of their metal matrices.The lubricant space-holder material was found to facilitate more uniform flow and distribution of metal powder around the surface of the space holder.In addition,the use of acrawax as a space-holder material yielded considerably dense cell walls,which are an essential prerequisite for better material properties.The foams processed with a smaller-sized space holder were found to exhibit better electrical and mechanical properties than those processed with a coarser-sized space holder.The isotropic pore shape,uniform pore distribution throughout the metal matrix,and uniform cell wall thickness were found to enhance the properties pertaining to fine-pore foam samples.The processed foams exhibit properties similar to those of the foams processed through the lost-carbonate sintering process.
文摘Commercial aluminum(grade 1900) in rotary motion was exposed to slurry of sand in water.Samples were mounted at various angles and rotated at different speeds.Wear rate was calculated using mass loss measurement.The results show that wear rates increase with increasing impingement angle up to 90°.Contrary to the conventional understanding of maximum loss of ductile material at about 45° impingement angle,maximum wear rate was observed in case of the aluminum sample fixed at 90°.However,increasing rotation speed of the samples results in exponential increase in wear rate.The findings are substantiated with the metallographic study of worn surface.