Two experimental alloys containing diff erent contents of Ru were investigated to study the eff ect of Ru on the microstructural evolution during long-term thermal exposure.The increase in Ru promoted the formation of...Two experimental alloys containing diff erent contents of Ru were investigated to study the eff ect of Ru on the microstructural evolution during long-term thermal exposure.The increase in Ru promoted the formation of cubical,tiny,and evenγ′phase after full heat treatment.Moreover,the samples after full heat treatment were exposed at 1100℃ for diff erent time.Based on the classical model by Lifshitz,Slyozov,and Wagner,the coarsening ofγ′phase of the alloy containing 2.5 and3.5 wt.%Ru during the long-term aging was controlled by the interface reaction and diff usion,respectively.Theγ/γ′lattice misfi t was more negative with the increment of Ru addition,which induced the formation of stable raftedγ′phase in the alloy containing 3.5 wt.%Ru at the initiation of long-term aging.Besides,the increase in Ru reduced the diff usion coeffi cient,which could restrain theγ′phase coarsening.The lowerγ/γ′lattice misfi t of the alloy containing 2.5 wt.%Ru promoted the interface reaction,which induced the rapid coarsening ofγ′phase.Therefore,the increase in Ru improved the microstructural stability of the alloys.On the other hand,the raise of Ru induced"reverse partitioning"behavior,which was eff ective in suppressing the emergence of the topologically close-packed phase(TCP phase).The TCP phase occasionally occurred in the alloy containing 2.5 wt.%Ru,which was attributed to the high temperature and the supersaturation of theγmatrix.Moreover,the TCP phase was determined asμphase,which had a high concentration of Co,Re,Mo,and W.A sketch map describing the evolution of the TCP phase was also constructed.展开更多
Stress-rupture properties of a Ni-base Re-containing single-crystal superalloy with three orientations have been tested under 900℃/445 MPa.An obvious anisotropy of stress-rupture property is attributed to orientation...Stress-rupture properties of a Ni-base Re-containing single-crystal superalloy with three orientations have been tested under 900℃/445 MPa.An obvious anisotropy of stress-rupture property is attributed to orientation reliant deformation microstructure.The good strength in[001]orientation is attributed to the rapid multiplication of dislocations active in horizontal channels and laterγ'cutting via dislocations pair coupled with anti-phase boundary.The microtwin formation largely limits the strength and plasticity as a result of the continuous shearing acrossγ/γ'microstructure by{111}112 slip activated in[011]orientation.The property in[111]orientation results mainly from the lateral cross-slip movements of the screw dislocations within connected matrix channels as well as the precipitate shearing by coplanar dislocations.Microcracks all initially originate from the interdendritic micropores in three orientations.The critical temperature of stress-rupture anisotropy could be increased by a high level of refractory solutes especially Re.展开更多
In this study,high density electric current pulse(ECP)treatment was introduced instead of the conventional solution treatment,and theγ′phase was completely dissolved under the ECP treatment within only several milli...In this study,high density electric current pulse(ECP)treatment was introduced instead of the conventional solution treatment,and theγ′phase was completely dissolved under the ECP treatment within only several milliseconds at 1148°C.Due to the extremely short treatment time and high cooling rate,the growth ofγ-phase matrix grain andγ′phase precipitate was effectively retarded.By comparing with the conventional heat process,the grain size of ECP treated sample was controlled to about 15μm,the size of the re-precipitatedγ′phase reduced from 65 to 35 nm,and the number density ofγ′precipitate increased from 1.46×108 to 3.03×108/mm2.The Vickers hardness,ultimate tensile strength and yield strength of the ECP treated sample were significantly improved.According to the theoretical derivation of kinetics,the ECP treatment introduces an extra electrical free energy which promoted the dissolution ofγ′phase.The ECP treatment may provide a new method for solution treatment of the Ni-based superalloy.展开更多
A kind of Ni-Cr-Fe-B-Si system amorphous alloy was used as interlayer in transient liquid-phase bonding(TLP bonding)of polycrystalline superalloy K465.The bonding behavior,microstructure feature and the tensile proper...A kind of Ni-Cr-Fe-B-Si system amorphous alloy was used as interlayer in transient liquid-phase bonding(TLP bonding)of polycrystalline superalloy K465.The bonding behavior,microstructure feature and the tensile properties of the joints were investigated.There are B-rich phase and Si-rich phase formed in the center of the seam after bonding at 1210℃for 30 min.The isothermal solidification is complete after bonding at 1210℃for 4 h.The relationship of the average width of the remnant eutectic zone and bonding time at 1210℃is nonlinear.The tensile strength of the bonded joint at room temperature and 900℃is comparable to that of K465 alloy.展开更多
Coarsening of cuboidal γ’ precipitates and relevant diffusion process in Ni-based single-crystal superalloy CMSX-4 were investigated at 1000,1020 and 1040℃ for specific times.The y’ coarsening kinetics followed a ...Coarsening of cuboidal γ’ precipitates and relevant diffusion process in Ni-based single-crystal superalloy CMSX-4 were investigated at 1000,1020 and 1040℃ for specific times.The y’ coarsening kinetics followed a cubic rate law with time and was presumably controlled by bulk diffusion of elements in y matrix.The associated diffusion activation energy was experimentally determined to be about 300 kJ/mol when it is considered the temperature-dependent thermo-physical parameters in modified Lifshitz-Slyozov-Wagner theory.The influence of temperature on γ/γ’ microstructure is briefly discussed based on pseudo-binary [Ni]-[Al] phase diagram.Interactions among elements can effectively raise the local vacancy formation and vacancy-atom exchange barriers close to γ-and γ’-partitioning elements,respectively.Thus,it can significantly reduce the inter-coupling migrations of atoms during the macroscopic cross-diffusion process associated with γ’ coarsening of Ni-based superalloys.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52171073,51801031,51775117)the Foshan Science and Technology Innovation Project,China(No.2018IT100112)+1 种基金the Research Fund of Key Laboratory of High Performance Manufacturing for Aero Engine(Northwestern Polytechnical University),Ministry of Industry and Information Technology,China(No.HPM-2020-06)the Fund of the State Key Laboratory of Solidification Processing in Northwestern Polytechnical University,China(No.SKLSP202014).
基金financially supported by the National Science and Technology Major Project(No.2017-VI-0002–0072)the National Key R&D Program of China(No.2017YFA0700704)+1 种基金the National Natural Science Foundation of China(Nos.51671188,51601192 and 51701210)the Youth Innovation Promotion Association,Chinese Academy of Sciences and State Key Lab of Advanced Metals and Materials Open Fund(No.2018-Z07)。
文摘Two experimental alloys containing diff erent contents of Ru were investigated to study the eff ect of Ru on the microstructural evolution during long-term thermal exposure.The increase in Ru promoted the formation of cubical,tiny,and evenγ′phase after full heat treatment.Moreover,the samples after full heat treatment were exposed at 1100℃ for diff erent time.Based on the classical model by Lifshitz,Slyozov,and Wagner,the coarsening ofγ′phase of the alloy containing 2.5 and3.5 wt.%Ru during the long-term aging was controlled by the interface reaction and diff usion,respectively.Theγ/γ′lattice misfi t was more negative with the increment of Ru addition,which induced the formation of stable raftedγ′phase in the alloy containing 3.5 wt.%Ru at the initiation of long-term aging.Besides,the increase in Ru reduced the diff usion coeffi cient,which could restrain theγ′phase coarsening.The lowerγ/γ′lattice misfi t of the alloy containing 2.5 wt.%Ru promoted the interface reaction,which induced the rapid coarsening ofγ′phase.Therefore,the increase in Ru improved the microstructural stability of the alloys.On the other hand,the raise of Ru induced"reverse partitioning"behavior,which was eff ective in suppressing the emergence of the topologically close-packed phase(TCP phase).The TCP phase occasionally occurred in the alloy containing 2.5 wt.%Ru,which was attributed to the high temperature and the supersaturation of theγmatrix.Moreover,the TCP phase was determined asμphase,which had a high concentration of Co,Re,Mo,and W.A sketch map describing the evolution of the TCP phase was also constructed.
基金financially supported by the National Key R&D Program of China(No.2017YFA0700704)the National Natural Science Foundation of China(No.51871221)the National Science and Technology Major Project(No.2017-VI-0002-0072)。
文摘Stress-rupture properties of a Ni-base Re-containing single-crystal superalloy with three orientations have been tested under 900℃/445 MPa.An obvious anisotropy of stress-rupture property is attributed to orientation reliant deformation microstructure.The good strength in[001]orientation is attributed to the rapid multiplication of dislocations active in horizontal channels and laterγ'cutting via dislocations pair coupled with anti-phase boundary.The microtwin formation largely limits the strength and plasticity as a result of the continuous shearing acrossγ/γ'microstructure by{111}112 slip activated in[011]orientation.The property in[111]orientation results mainly from the lateral cross-slip movements of the screw dislocations within connected matrix channels as well as the precipitate shearing by coplanar dislocations.Microcracks all initially originate from the interdendritic micropores in three orientations.The critical temperature of stress-rupture anisotropy could be increased by a high level of refractory solutes especially Re.
基金This work was financially supported by the National Key R&D Program of China(No.2020YFA0714900)the National Natural Science Foundation of China(Nos.51874023,U1860206,51871221.51671189 and 51971231)+1 种基金the Fundamental Research Funds for the Central Universities(No.FRF-TP-20-02B)the Recruitment Program of Global Experts and the Ministry of Science and Technology of China(Nos.2017YFA0700703 and 2019YFA0705304).
文摘In this study,high density electric current pulse(ECP)treatment was introduced instead of the conventional solution treatment,and theγ′phase was completely dissolved under the ECP treatment within only several milliseconds at 1148°C.Due to the extremely short treatment time and high cooling rate,the growth ofγ-phase matrix grain andγ′phase precipitate was effectively retarded.By comparing with the conventional heat process,the grain size of ECP treated sample was controlled to about 15μm,the size of the re-precipitatedγ′phase reduced from 65 to 35 nm,and the number density ofγ′precipitate increased from 1.46×108 to 3.03×108/mm2.The Vickers hardness,ultimate tensile strength and yield strength of the ECP treated sample were significantly improved.According to the theoretical derivation of kinetics,the ECP treatment introduces an extra electrical free energy which promoted the dissolution ofγ′phase.The ECP treatment may provide a new method for solution treatment of the Ni-based superalloy.
基金financially supported by the National Basic Research Program China(Nos.2010CB631200 and 2010CB631206)the National Natural Science Foundation of China(Nos.50971124,50904059,51071165,U1037601 and 51204156)
文摘A kind of Ni-Cr-Fe-B-Si system amorphous alloy was used as interlayer in transient liquid-phase bonding(TLP bonding)of polycrystalline superalloy K465.The bonding behavior,microstructure feature and the tensile properties of the joints were investigated.There are B-rich phase and Si-rich phase formed in the center of the seam after bonding at 1210℃for 30 min.The isothermal solidification is complete after bonding at 1210℃for 4 h.The relationship of the average width of the remnant eutectic zone and bonding time at 1210℃is nonlinear.The tensile strength of the bonded joint at room temperature and 900℃is comparable to that of K465 alloy.
基金financially supported by the National Key R&D Program of China (No. 2017YFA0700704)the National Natural Science Foundation of China (No. 51871221)the National Science and Technology Major Project (No. 2017-VI-00020072)。
文摘Coarsening of cuboidal γ’ precipitates and relevant diffusion process in Ni-based single-crystal superalloy CMSX-4 were investigated at 1000,1020 and 1040℃ for specific times.The y’ coarsening kinetics followed a cubic rate law with time and was presumably controlled by bulk diffusion of elements in y matrix.The associated diffusion activation energy was experimentally determined to be about 300 kJ/mol when it is considered the temperature-dependent thermo-physical parameters in modified Lifshitz-Slyozov-Wagner theory.The influence of temperature on γ/γ’ microstructure is briefly discussed based on pseudo-binary [Ni]-[Al] phase diagram.Interactions among elements can effectively raise the local vacancy formation and vacancy-atom exchange barriers close to γ-and γ’-partitioning elements,respectively.Thus,it can significantly reduce the inter-coupling migrations of atoms during the macroscopic cross-diffusion process associated with γ’ coarsening of Ni-based superalloys.
